How to Connect Non-Standard Devices to SCADA Using OmniServer

Jay David
April 02, 2026

Integrating specialized hardware into your control system shouldn't require a computer science degree or a massive budget for custom software development. Yet, many plants struggle with a "Zoo of Automation Hardware:" a collection of non-standard devices like barcode scanners, weigh scales, and sensors that simply don’t speak Modbus or Ethernet/IP.

Bridging the Gap with an OPC Server for Custom Protocols

When your hardware uses a proprietary, your industrial data often stays trapped at the machine level. OmniServer is the industry-leading solution designed specifically to bridge this gap.

By using a unique pattern-matching engine, OmniServer translates raw data strings from your devices into standard formats that your SCADA, HMI, or MES can understand. Whether you are dealing with ASCII, binary, or hexadecimal data, this tool provides a "no-code" environment to get your systems talking.

Key Features for Industrial Device Connectivity:

  • Universal Protocol Support: Create your own custom protocol driver for any device with a published protocol manual.
  • Multiple Interface Options: Access your data via OPC UA, OPC DA, DDE, or native AVEVA Wonderware SuiteLink.
  • Hardware Versatility: Connect via Serial (RS-232/422/485), TCP/UDP Ethernet, or USB.
  • Scalable Automation: Reduce engineering time by using a configurable tool instead of fragile, custom-written code.

Why Choose OmniServer for Your Industrial Automation Project?

The traditional approach to industrial automation and device connectivity often involves high-risk custom drivers that are difficult to maintain. If the original programmer leaves or the OS updates, your connectivity breaks.

OmniServer changes the math. Because it is a configurable off-the-shelf tool, it simplifies long-term maintenance. You can easily adjust your protocol configuration as your hardware evolves, ensuring your PLC and SCADA systems always have access to the real-time data they need to keep your plant running efficiently.

Get Started Today

Don't let a "non-standard" device manual slow down your project. If you have a complex device and aren't sure where to start, our experts can help you understand your hardware's requirements. Visit the OmniServer page for more information.

About the Author

Jay David

Jay David

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