Key TOP Server V6.6 Features to Be Excited About

Posted by Kevin Rutherford on Nov 15, 2018 2:00:00 PM

If you haven't received one of my emails or heard from a colleague about our latest TOP Server release, you may not have heard about the key new features in TOP Server V6.6.

In this post, I'm going to go through some of the key features released in V6.6 in more detail, including further security enhancements, a new EUROMAP 63 driver, enhanced CNC machine access, telemetry performance, and how they benefit you as a TOP Server user.

With TOP Server Version 6.6, there are several features that should increase the range of connectivity for CNC and Injection Molding Machine users seeking to digitally transform their business, and increase your productivity through flexible feature updates and performance improvements.  So what are the biggest updates:

Continued Security & General Improvements

With TOP Server V6.5, significant improvements to overall security were made. That effort has continued in Version 6.6 with improved encryption algorithms throughout the product and improvements for large users using silent install mode.  We highly recommend that users concerned with industrial control system security continue to remain on current TOP Server versions and download our free Secure Deployment Guide

As always, a variety of incremental improvements have been made to 17 drivers to ensure robust functionality, which you can review in the TOP Server Release notes

Euromap 63 Driver adds OPC to injection molding machines

Further expanding the already long list of drivers and protocols available in TOP Server for integrating your variety of devices and information sources out there, the V6.6 release adds a new driver for EUROMAP63 connectivityEUROMAP 63 is an open source, file-based protocol developed in conjunction with the Society of the Plastics Industry (now the Plastics Industry Association).

As such, EUROMAP 63 is commonly used for for third-party data access communications to Injection Molding Machines (IMMs) across a number of industries including Tier 1 and 2 automotive, pharmaceuticals, food & beverage, consumables, electronics and packaging.

Infographic - TOP Server EUROMAP 63 Driver

This new driver can connect to EUROMAP 63 enabled IMMs many key manufacturers including but not limited to:

  • Cincinnati Milacron
  • Fanuc
  • Engel
  • Sumitomo DEMAG
  • Toyo
  • KraussMaffei

Some injection molding machine manufacturers retrofit their older IMM models with the ability to enable EUROMAP 63, while others provide an application or software to receive EUROMAP 63 requests, communicate with the device using its proprietary protocol and deliver EUROMAP 63 responses.

In the below diagram, you can see two of the most common architectures used by IMMs for supporting EUROMAP 63 data exchanges.

Diagram EUROMAP 63 architectures

Due to such differing configurations, it's not uncommon to need additional software or plug-ins from the IMM manufacturer to enable EUROMAP 63 support for working with the EUROMAP 63 driver in TOP Server.  The "Architecture" section (starting on Page 5) of the EUROMAP 63 Driver Help File provides reference diagrams for some of the more common IMM manufacturers mentioned earlier and how they support EUROMAP 63.

And the EUROMAP 63 driver supports automatic tag generation from the device or from an offline GETID file, making it easy to get started accessing only the parameters you need from your IMMs for the greatest efficiency.

And, if all of that isn't enough, the driver supports localized languages that cover Japanese, German and Chinese.

Configurable TCP Connect Attempts Setting Enhances Telemetry Performance

For certain applications, normally involving telemetry, unreliable networks and a lot of devices, having greater control over the number of connection attempts to a device is important for ensuring the most streamlined and efficient communications.

This is common in industries like oil/gas, water/wastewater and power/distribution where geographically distributed locations required the usage of radios and cell modems to enable connectivity to devices in the field.  And bandwidth for such connections does not come cheap, so minimizing unnecessary traffic to these remote sites is extremely important.

Having a connection to a device fail may seem relatively insignificant, but if you're attempting to retry that connection and this is happening on 100s of devices, the wasted time and bandwidth for devices that probably won't connect the second or third time adds up fast.

Also, those retries over larger numbers of devices, adversely affects the polling performance of the devices where there are not any issues connecting.  During critical periods, such as heavy storms, it is crucial to scan devices as soon as possible to determine critical alarms, areas of power outage, and and down devices.

In such systems with thousand of devices with multiple devices having to be configured under single channels, the delays resulting from unnecessary retries could more than double the time to obtain critical data.

So starting with TOP Server V6.6, for certain serial drivers, there is now a configurable "Connect Attempts" setting that applies when using Ethernet Encapsulation for communications.  Previously, the number of connection attempts was tied to the number to request retries.

New Connect Attempts setting

Now, however, it's possible to specify only a single attempt - if that attempt fails, the driver won't waste additional time retrying the device and will move on to the next device in the cycle.  This functionality has been added to the following drivers, which have commonly been used in such telemetry situations requiring this level of flexibility:

  • Modbus RTU Serial

  • Lufkin Modbus Serial

  • Weatherford Serial

  • AB DF1 Serial

Expanded Parameter Access for Fanuc Focas Ethernet

And also in TOP Server V6.6, for the Fanuc Focas Ethernet driver, we've added support for Numerical Control NC parameters to the existing support for Programmable Machine Control (PMC) parameters that enhance the user's ability to use TOP Server to monitor and report on machine productivity and efficiency.

Many applications require access to the NC data, which contains more real time variables such as “feeds and speeds”. This more granular data can be used to determine quality metrics, predict failure, and for a wide variety of other purposes. By adding the cnc_rdparam tag, TOP Server can now get at all this data.

Fanuc Focas cnc_rdparam support

On some CNC models there are as many as 100 parameters that are accessible through this new addressing scheme, with many of these parameters containing several data points.  For specific parameters in your Fanuc CNC, you'll want to refer to your specific model's manual.

This includes accessing individual axis information (A1 - A8, depending on how many axes your CNC supports).  Bit access within parameters and for axes is also supported.

Fanuc Focas Ethernet Read Parameters syntax

Previously inaccessible variables from your Fanuc CNCs can now be integrated into your control system for increased visibility into the operations of your CNCs.

These and the other features not covered here provide increased data source integration, performance and access to information.  As always, a list of the other enhancements and features in the release notes that we just don’t have room to cover here is available - click for details.

Want to see TOP Server V6.6 for yourself?  Download the free trial.

Get Started with Free TOP Server V6.6 Trial

Topics: Wonderware, Device Integration, TOP Server

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