Software Toolbox Technical Blog

2 min read

Video Tutorial: Using OmniServer with Ignition SCADA via OPC UA

By Kevin Rutherford on Mar 26, 2020 2:00:00 PM


OmniServer's connectivity and data parsing capabilities are its primary job; however, they are only the part of how OmniServer helps with integrating non-standard devices with Inductive Automation's Ignition HMI/SCADA.  How does the device data actually make it into Ignition?

In this video blog, I'll show you how to make an OPC UA client connection from Ignition to OmniServer for integrating process data from all of your "other" devices that don't have a standard, off-the-shelf driver - and all without the expense and headaches of having to write custom code.

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2 min read

Video Tutorial: Using OmniServer with OPC UA Client Applications

By Kevin Rutherford on Feb 13, 2020 2:00:00 PM


OmniServer's connectivity and data parsing capabilities are only part of how OmniServer helps with integrating non-standard devices with external software such as HMI, SCADA, MES, historians and other client application.  How does the device data actually make it into the client?

In this video blog, I'll show you how to make a secure OPC UA connection from OPC UA clients supporting the Data Access profile to OmniServer for integrating process data from all of your "other" devices where there isn't a standard, off-the-shelf driver - all without the cost and effort of having to write a custom driver.

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5 min read

New 2020 Automation & Control Software Learning Resources

By Kevin Rutherford on Jan 30, 2020 2:00:00 PM


It’s a new year and a new decade and, as everything moves faster, we all have to keep our knowledge and skills current.

In this blog post, we provide a quick reference to learning resources that users have told us were the most helpful to them over the course of the last year.

If you aren’t already subscribed to our blog, we encourage you to subscribe . We publish new content about once a week, sometimes more often, and you can control when you are notified of new content.

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2 min read

Lower Your Non-Standard Protocol Configuration Time by Up to 40%

By Kevin Rutherford on Jan 16, 2020 2:00:00 PM


Those of you even somewhat familiar with OmniServer are likely aware that OmniServer is frequently used for accessing information from devices that use ‘non-standard’ protocols including such devices as weight scales, barcode readers, and printers either over serial connections or Ethernet connections.

Over the past several years, we've been working to evolve the OmniServer user experience with the goal of making it easier and more efficient to build a non-standard protocol/driver.

In this video blog post, we will step through the most powerful features of the new visual protocol editor for OmniServer, demonstrating the key enhancements to the user experience that will make integrating your non-standard devices easier and faster than ever.

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4 min read

Phone & Intercom Integration with HMI / SCADA

By Kevin Rutherford on Nov 14, 2019 2:00:00 PM


Another common non-standard device integration scenario that we encounter is integration of phone and intercom systems with the control system.  There is normally a control application provided by the system manufacturer but that adds another system that the user has to know, use and maintain.

In the next blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a system integrator working with a correctional facility needing direct integration of their Telecor phone and intercom system with Wonderware.  And we'll discuss how OmniServer provided a driver to the Telecor system without the need for custom code, eliminating the need for an additional control application.

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4 min read

Direct Printer Integration with MES and HMI / SCADA

By Kevin Rutherford on Oct 31, 2019 2:00:00 PM


A common non-standard device integration scenario that we encounter is needing to integrate devices that are not currently automated in any way.  There is some manual process to send data to or retrieve data from these devices which, as always, introduces greater risk of error due to human factors.

In the next blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a user in consumer packaged goods needing to automate printing directly from Wonderware using data from their MES system.  And we'll discuss how OmniServer provided a driver without the need for custom code, eliminating their inefficient manual printing process.

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2 min read

Video Tutorial: Key New Features - OmniServer V3.1.0.9

By Kevin Rutherford on Oct 17, 2019 2:00:00 PM


As part of our continuous improvement process at Software Toolbox, OmniServer is updated several times a year to add additional useful features and tools, and to resolve any known issues.

In this video blog, I will cover updates and enhancements available in OmniServer V3.1.0.9 to help you with flexibility and testing while connecting to all of your non-standard devices.

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4 min read

Integration of Weight Data to Wonderware with OmniServer

By Kevin Rutherford on Oct 10, 2019 2:00:00 PM


Another common device integration scenario that we frequently encounter at Software Toolbox is needing to make weight data from a scale, weigh bridge or other weighing equipment available in an HMI or SCADA such as Wonderware.  Whether it's manufacturing, food and beverage or other industries, weight data is, for all intents and purposes, very similar regardless of what is being weighed.

In this second blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a food and beverage producer needing to integrate their GSE scale data with Wonderware and SQL and how OmniServer provided a driver without the need for custom code.

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5 min read

Direct Control of Zebra Label Printers from HMI / SCADA

By Kevin Rutherford on Sep 26, 2019 2:00:00 PM


One of the most common device integration scenarios that we encounter is needing to control a printer and/or label applicator directly from an HMI or SCADA such as Wonderware.  And printers can be tricky, with most having similar but still different communication protocols - so how does one account for that kind of variability?

In this first blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a paper products manufacturer needing direct control of their printing and labeling process directly from Wonderware and how OmniServer provided a driver without the need for custom code.

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5 min read

Did You Know? OmniServer Can Integrate Most Printers with Your Process

By Marc Holbach on Aug 1, 2019 2:00:00 PM


Whether your role is IT or OT, there tends to be an almost universal dislike of having to work with printers. It is likely, for this exact reason, that when tasked with integrating a printer (be it a laser jet printer for labelling packaging, or a label printer to track your products) many users are simply forgoing the integration completely.  That might mean opting for limited integration with a PLC on the line or simply choosing to not integrate at all while continuing to make any configuration changes manually.

In this blog post, continuing our OmniServer Did You Know series, we’ll discuss several methods that users have implemented over the years when needing to use printers in a process and how OmniServer provides an off-the-shelf, easy-to-use alternative for direct integration of most printers with your process control systems.

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4 min read

Tech Support Corner: To Format or Not to Format OmniServer Items

By Kevin Rutherford on Jul 18, 2019 2:00:00 PM


In case you're not familiar with OmniServer, it is a user-configurable I/O server solution that you can configure through a user-friendly interface to communicate with various devices that do not already have off-the-shelf drivers written for them.

A question that our support engineers at Software Toolbox sometimes receive from both new and veteran OmniServer users alike is whether an item in the OmniServer sequence builder, which is used to build the send and/or receive message for a device protocol, requires a formatting code or not.

Continuing our Tech Support Corner blog series, this blog post covers under what situations a formatting code is required for an item defined in the OmniServer sequence builder of a protocol and when a code isn't required.

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10 min read

Did You Know? OmniServer Supports CSV Import/Export

By Kevin Rutherford on May 2, 2019 2:00:00 PM


OmniServer's main purpose is enabling connectivity without custom code for devices that use ‘non-standard’ protocols to communicate such as weight scales, barcode readers, and printers.  And OmniServer does that in a more efficient and cost-effective manner than writing custom code.

Furthering the goal of efficiency and cost-effectiveness, you may or may not be aware that OmniServer supports CSV import and export for speedy configuration of many things including topics, devices and, in the actual protocol itself, items, registers, topic variables and even messages.  On larger projects, this provides a substantial time savings.

In this post continuing our "OmniServer Did You Know?" blog series, we will cover how to use CSV import and export in OmniServer to facilitate faster configuration on larger protocol implementations.

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Working in industrial automation since 1996, the Software Toolbox team has seen a lot. The level of automation system sophistication of our integrators and users has evolved, each driven by the demands of their market and clients.  Everyone's learning continues as technological change accelerates.

This blog is about sharing from these journeys.  From tips on implementing software, successes our clients have experienced, or new ideas and things to consider in your journey, we'll be sharing them here.

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