Software Toolbox Technical Blog

4 min read

Migration to State Based Control Increases Production via OPC UA

By Kevin Rutherford on Sep 5, 2019 2:00:00 PM


If you're unfamiliar with state based control, it's a process automation design that essentially defines that all process facilities should operate in a recognized, definable state with previously defined normal and abnormal conditions with defined actions for each.  State based control is intended to allow company's in virtually any process industry to greatly reduce factors of human error and inconsistency, significantly increasing the efficiency of all processes.

In this blog post, we cover how a large chemicals manufacturer migrated to state based control using OPC UA and increased their efficiency, production levels and profitability as a result.

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4 min read

How to Log Data From Your S7-1500 via OPC UA using OPC Data Logger

By Tyler Lindsey on Aug 29, 2019 2:00:00 PM


With the relatively recent availability of OPC UA server capabilities in Siemens S7-1500 PLCs, access to live production data is now open to third-party applications. As a result, those applications can now communicate with hardware that was formerly locked behind proprietary communication drivers.

The OPC Data Logger's OPC UA client interface allows users to quickly and easily connect to S7-1500 PLC’s and log data to their preferred data storage option without the need for intermediate applications. This blog post covers the high-level steps involved with logging data from an S7-1500 controller and you can then download the free hands-on guide with detailed steps.

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3 min read

OPC Data Logger Features to Be Excited About in the V3.7.0.1 Release

By Marc Holbach on Aug 15, 2019 2:00:00 PM


As you are probably aware, OPC Data Logger is an OPC lab-certified solution for dynamic, event driven logging of process data to standard SQL/ODBC databases, including Microsoft Azure SQL, or text/CSV files.  As part of the continuous improvements process for OPC Data Logger, we have regular product releases that provide updates to existing features and new functionality.

In this blog post, I'll cover some flexible new features that you may not be aware of from our most recent releases of the OPC Data Logger available now in V3.7.0.1.

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3 min read

Latest OPC Data Logger Features to Be Excited About in the Current Release

By Kevin Rutherford on Jun 20, 2019 2:00:00 PM


As you may be aware, OPC Data Logger is an OPC lab-certified solution for dynamic, event driven logging of process data to standard SQL/ODBC databases, including Microsoft Azure SQL, or text/CSV files.  The wizard-based interface provides easy, flexible configuration that easily scales for project both large and small.

In this blog post, I'll cover some exciting new features that you may not be aware of from recent releases that are available in the current version.

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7 min read

How to Integrate Your S7-1500 via OPC UA using TOP Server for Wonderware

By Marc Holbach on Mar 7, 2019 2:00:00 PM


In recent years, many of our users have let us know they are adopting the latest Siemens technology, particularly S7-1500 controllers.  And, with that adoption of those controllers, users have been asking for connectivity via the symbolic optimized block addressing.  So we added a Siemens Plus Suite to enable connectivity to new and legacy Siemens devices.

This post focuses specifically on the general steps required to integrate S7-1500 controllers by connecting to their embedded OPC UA server using TOP Server for Wonderware.

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2 min read

Video Tutorial: Redundant OPC Connectivity with Cogent DataHub

By Win Worrall on Feb 21, 2019 2:00:00 PM


For many industries, where having access to process data is critical, it's common to implement redundancy on many levels to ensure there is no disruption to data collection.  While there are different levels of redundancy, the one we see users most interested in is with OPC data source redundancy.

The following short video blog demonstrates step-by-step just how easy it is to configure the Cogent DataHub to handle redundant failover between OPC UA data sources, OPC DA data sources and more.

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4 min read

Tech Support Corner: Using Wireshark as a Supplemental Troubleshooting Tool

By Kevin O'Connor on Feb 7, 2019 10:22:24 AM


You may or may not be aware that our technical support team at Software Toolbox maintains, updates and adds new content to an extensive knowledge base built from answers to all of your questions from over the years.  We like to frequently review which of our knowledge base articles have been used the most to see what users like you need help with and what is most relevant.

Continuing our Tech Support Corner blog series, this blog post covers the why's and how's of using the popular and powerful network analysis tool called Wireshark as an additional tool in your troubleshooting arsenal.

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1 min read

Video Tutorial: OPC to Azure IoT Hub with Cogent DataHub V9

By Win Worrall on Jan 31, 2019 2:00:00 PM


You've likely already heard about Cogent DataHub Version 9 and it's new MQTT integration capabilities.  The DataHub V9 MQTT Client goes beyond just generically connecting to MQTT Brokers by providing smart connectors for Azure IoT Hub, Google IoT and Amazon IoT Core MQTT Broker services.

The following short video blog demonstrates step-by-step how to easily configure the DataHub MQTT Client for publishing OPC UA and OPC DA data from DataHub to the Azure IoT Hub, as well as, pushing data from the many other data sources supported by Cogent DataHub (such as ODBC, DDE, Modbus and more).

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2 min read

Video Tutorial: Configuring DataHub V9 as an MQTT Broker

By Win Worrall on Jan 24, 2019 2:00:00 PM


As you are likely already aware, Cogent DataHub Version 9 expands the assortment of data sources you can integrate to include IIoT (Industrial Internet of Things) with MQTT (Message Queuing Telemetry Transport) support.  As with its many other supported data sources (such as OPC), DataHub V9 can act as both a "client" and a "server" for MQTT - with a "server" being an MQTT broker.

The following short video blog demonstrates how truly easy it is to configure the DataHub MQTT Broker for acting as a "gateway" between MQTT Clients in your IIoT cloud and other supported interfaces including OPC, DDE, ODBC and many other data sources.

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1 min read

Video Tutorial: Publishing and Subscribing to MQTT Brokers with Cogent DataHub V9

By Win Worrall on Jan 17, 2019 2:00:00 PM


With the release of Cogent DataHub Version 9, we've expanded the multitude of data sources you can integrate to include IIoT (Industrial Internet of Things) with MQTT (Message Queuing Telemetry Transport) support.

The following short video blog demonstrates step-by-step just how easy it is to configure the DataHub MQTT Client for publishing data from DataHub to any MQTT Broker, as well as, subscribing to data from any MQTT Broker for integration into your systems via DataHub's supported interfaces (such as OPC).

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5 min read

Cogent DataHub V9 Provides Secure Remote Configuration Built In

By Win Worrall on Jan 10, 2019 2:00:00 PM


While Cogent DataHub is, of course, primarily known for its extensive connectivity interfaces, just as important is how you, the user, are able to intuitively use and configure the functions in DataHub, both locally and remotely.

In this first blog post of a detailed series on specific DataHub Version 9 features, I'll provide insight into the new Remote Configuration capabilities and show you how Cogent DataHub V9 provides a secure, reliable and easy-to-use configuration experience locally and remotely.

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6 min read

OPC Data Client Development Toolkit Update – UA Platforms, Security, & Interoperability

By John Weber on Nov 13, 2018 10:00:00 AM


The 2018.3 release of the OPC Data Client toolkit continues to make OPC UA client development easier, more secure and interoperable, while continuing to support OPC DA, A&E, and XML-DA development.

In this blog post I have taken the release notes and boiled it down to the key benefits that might drive you to upgrade, get back on support, renew support, or, if you’re new to OPC client development, try our OPC Data Client toolkit.

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Working in industrial automation since 1996, the Software Toolbox team has seen a lot. The level of automation system sophistication of our integrators and users has evolved, each driven by the demands of their market and clients.  Everyone's learning continues as technological change accelerates.

This blog is about sharing from these journeys.  From tips on implementing software, successes our clients have experienced, or new ideas and things to consider in your journey, we'll be sharing them here.

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