Software Toolbox Technical Blog

4 min read

Phone & Intercom Integration with HMI / SCADA

By Kevin Rutherford on Nov 14, 2019, 2:00:00 PM


Another common non-standard device integration scenario that we encounter is integration of phone and intercom systems with the control system.  There is normally a control application provided by the system manufacturer but that adds another system that the user has to know, use and maintain.

In the next blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a system integrator working with a correctional facility needing direct integration of their Telecor phone and intercom system with Wonderware.  And we'll discuss how OmniServer provided a driver to the Telecor system without the need for custom code, eliminating the need for an additional control application.

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4 min read

Optimizing Heat Reclamation Process with OPC Data Logger

By Marc Holbach on Nov 7, 2019, 2:00:00 PM


At Software Toolbox, we commonly hear from users seeking a solution for connecting and gathering data from this or that type of hardware.  Beyond that, though, is what users do with the data once they have it.  A common need is reliably logging process to a database such as Microsoft SQL server.

In this blog post, we’ll discuss a specific use case of a German R&D firm needing to collect data from multiple OPC data sources and log that data to a SQL database for further analysis geared towards a pilot project developing a model for optimizing Combined Heat & Power Partnership (CHP) technology for transferability to many enterprises where heat and power generation are essential to the process.

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4 min read

Direct Printer Integration with MES and HMI / SCADA

By Kevin Rutherford on Oct 31, 2019, 2:00:00 PM


A common non-standard device integration scenario that we encounter is needing to integrate devices that are not currently automated in any way.  There is some manual process to send data to or retrieve data from these devices which, as always, introduces greater risk of error due to human factors.

In the next blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a user in consumer packaged goods needing to automate printing directly from Wonderware using data from their MES system.  And we'll discuss how OmniServer provided a driver without the need for custom code, eliminating their inefficient manual printing process.

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1 min read

Tech Support Corner: Adding Drivers to an Existing TOP Server Install

By Kevin Rutherford on Oct 24, 2019, 2:00:00 PM


If you're a TOP Server for Wonderware user, it's possible you've gone to configure a channel using a driver you've never used before but couldn't find it in the available driver list.  This can be confusing, especially if you weren't the user that installed TOP Server.  It is, however, an easy fix.

Continuing our Tech Support Corner blog series, this video blog post covers how to easily add additional drivers to an existing TOP Server install from the long list of available drivers.

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2 min read

Video Tutorial: Key New Features - OmniServer V3.1.0.9

By Kevin Rutherford on Oct 17, 2019, 2:00:00 PM


As part of our continuous improvement process at Software Toolbox, OmniServer is updated several times a year to add additional useful features and tools, and to resolve any known issues.

In this video blog, I will cover updates and enhancements available in OmniServer V3.1.0.9 to help you with flexibility and testing while connecting to all of your non-standard devices.

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4 min read

Integration of Weight Data to Wonderware with OmniServer

By Kevin Rutherford on Oct 10, 2019, 2:00:00 PM


Another common device integration scenario that we frequently encounter at Software Toolbox is needing to make weight data from a scale, weigh bridge or other weighing equipment available in an HMI or SCADA such as Wonderware.  Whether it's manufacturing, food and beverage or other industries, weight data is, for all intents and purposes, very similar regardless of what is being weighed.

In this second blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a food and beverage producer needing to integrate their GSE scale data with Wonderware and SQL and how OmniServer provided a driver without the need for custom code.

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3 min read

LGH History Data Facilitates Predictive Maintenance

By Marc Holbach on Oct 3, 2019, 2:00:00 PM


If you're interested in LGH history data and are reading this, you likely have your own use case for working with InTouch LGH history files.  Given that LGH files are a classic method for InTouch users to log historical process data, the use cases for LGH history data are similar to any other use cases for historical data.  Trending and predictive analytics can be key methods that utilize historical data for identifying process issues and resolving them in an efficient and cost-effective manner.

This blog post covers a specific use case involving an engineering research student working on a condition and performance monitoring system for subsea hydraulic systems targeted at identifying the health of the system and supporting predictive maintenance.

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5 min read

Direct Control of Zebra Label Printers from HMI / SCADA

By Kevin Rutherford on Sep 26, 2019, 2:00:00 PM


One of the most common device integration scenarios that we encounter is needing to control a printer and/or label applicator directly from an HMI or SCADA such as Wonderware.  And printers can be tricky, with most having similar but still different communication protocols - so how does one account for that kind of variability?

In this first blog post of a series on OmniServer user stories, we’ll discuss a specific use case of a paper products manufacturer needing direct control of their printing and labeling process directly from Wonderware and how OmniServer provided a driver without the need for custom code.

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3 min read

Top 4 Dream Report Features to Be Excited About in the V5.0 R2 Release

By Kevin Rutherford on Sep 19, 2019, 2:00:00 PM


As you are probably aware, Dream Report is a real-time report generator and dashboard solution that is quickly and easily configurable through an easy-to-use interface with flexible options relating to not only collection and archival of data and alarms but also for analysis.

In this post, we'll go through four key features of the V5.0 R2 release of Dream Report and how they benefit existing and new Dream Report users.

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1 min read

Video Tutorial: Real-Time Collection for Omron NJ & NX Controllers

By Kevin Rutherford on Sep 12, 2019, 2:00:00 PM


If you're reading this, you likely have at least one Omron NJ or NX Series controller being used in your industrial process and need to integrate data from that process.

In this video blog, I'll show you how to get started using our Omron NJ/NX Ethernet driver to connect and gather real-time process data from Omron NJ and NX controllers for Wonderware applications.

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4 min read

Migration to State Based Control Increases Production via OPC UA

By Kevin Rutherford on Sep 5, 2019, 2:00:00 PM


If you're unfamiliar with state based control, it's a process automation design that essentially defines that all process facilities should operate in a recognized, definable state with previously defined normal and abnormal conditions with defined actions for each.  State based control is intended to allow company's in virtually any process industry to greatly reduce factors of human error and inconsistency, significantly increasing the efficiency of all processes.

In this blog post, we cover how a large chemicals manufacturer migrated to state based control using OPC UA and increased their efficiency, production levels and profitability as a result.

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4 min read

How to Log Data From Your S7-1500 via OPC UA using OPC Data Logger

By Tyler Lindsey on Aug 29, 2019, 2:00:00 PM


With the relatively recent availability of OPC UA server capabilities in Siemens S7-1500 PLCs, access to live production data is now open to third-party applications. As a result, those applications can now communicate with hardware that was formerly locked behind proprietary communication drivers.

The OPC Data Logger's OPC UA client interface allows users to quickly and easily connect to S7-1500 PLC’s and log data to their preferred data storage option without the need for intermediate applications. This blog post covers the high-level steps involved with logging data from an S7-1500 controller and you can then download the free hands-on guide with detailed steps.

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Working in industrial automation since 1996, the Software Toolbox team has seen a lot. The level of automation system sophistication of our integrators and users has evolved, each driven by the demands of their market and clients.  Everyone's learning continues as technological change accelerates.

This blog is about sharing from these journeys.  From tips on implementing software, successes our clients have experienced, or new ideas and things to consider in your journey, we'll be sharing them here.

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