Software Toolbox Technical Blog

2 min read

Connect Your Barcode Scanners to Barcode Printers

By Kevin Rutherford on May 28, 2020 2:00:00 PM

Barcode scanners and printers are devices that are very common in a variety of industries, whether it's for use in a manufacturing process or a multitude of other possible uses.  But how do you go from scanning a barcode to printing that barcode?

In this video, we will cover how to connect to both a Datalogic barcode scanner and a Zebra barcode printer, as well as, transferring the scanned barcode data to the printer automatically.

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2 min read

Accessing AVEVA (formerly Wonderware) from OPC UA Clients with DataHub

By Kevin Rutherford on Apr 23, 2020 2:00:00 PM


Cogent DataHub supports a wide range of connectivity interfaces for different data sources such as OPC UA, OPC DA, ODBC, DDE and so much more.  With those interfaces, DataHub is a flexible gateway commonly used for data integration by external software such as HMI, SCADA, MES, historians and other client applications.

In this video blog, I'll show you how to access data from AVEVA InTouch (formerly Wonderware) or AVEVA System Platform (formerly Wonderware) from OPC UA clients supporting the Data Access profile using the DataHub OPC Gateway.

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6 min read

The Benefits of Secure Remote Access to Industrial Process Data

By Kevin Rutherford on Apr 2, 2020 2:00:00 PM

It can be tricky in this era of increasing cross-connectivity of anything and everything, from a lowly household appliance to IT/OT hybrid systems applying predictive analytics to an industrial process, to balance connectivity everywhere and the required security to mitigate cyber threats.  In the past, remote access to industrial process data often required network access to the actual HMI or SCADA system on the process network.  But why do you need network access to your SCADA system, when all you really need is just to access the data?

In this blog post, we'll discuss a few of the key benefits to having remote access to your industrial process data, which can be essential to making timely business decisions and discuss a flexible solution for enabling remote access without exposing your industrial process network to outside threats, including how to sign up for a free account for a limited time.

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2 min read

Video Tutorial: Using Cogent DataHub with OPC UA Client Applications

By Kevin Rutherford on Mar 5, 2020 2:00:00 PM


Cogent DataHub enables a wide range of connectivity interfaces for different data sources such as OPC UA, OPC DA, ODBC, DDE and so much more.  As such, DataHub is a flexible gateway commonly used for data integration by external software such as HMI, SCADA, MES, historians and other client applications.

In this video blog, I'll show you how to make a secure OPC UA connection from OPC UA clients supporting the Data Access profile to DataHub for integrating process data from a myriad of data sources.

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8 min read

DataHub Enables Modular Procedural Automation at Air Liquide

By Win Worrall on Feb 20, 2020 2:00:00 PM


If you're unfamiliar with Modular Procedural Automation (MPA), it helps automate start-up, shutdown and other data-driven procedures in a process, increasing efficiency, optimizing production, and reducing wear and tear on equipment.  Additionally, MPA helps increase operator productivity and confidence.

Adapted from the case study in Control Magazine, this blog post covers how Air Liquide, a world leader in chemicals manufacturing, is migrating to MPA using OPC UA and OPC bridging to lower startup time by over 60% and increase production to over 500 additional tons of liquid oxygen (LOX) resulting in increased profitability.

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5 min read

New 2020 Automation & Control Software Learning Resources

By Kevin Rutherford on Jan 30, 2020 2:00:00 PM


It’s a new year and a new decade and, as everything moves faster, we all have to keep our knowledge and skills current.

In this blog post, we provide a quick reference to learning resources that users have told us were the most helpful to them over the course of the last year.

If you aren’t already subscribed to our blog, we encourage you to subscribe . We publish new content about once a week, sometimes more often, and you can control when you are notified of new content.

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4 min read

Migration to State Based Control Increases Production via OPC UA

By Kevin Rutherford on Sep 5, 2019 2:00:00 PM


If you're unfamiliar with state based control, it's a process automation design that essentially defines that all process facilities should operate in a recognized, definable state with previously defined normal and abnormal conditions with defined actions for each.  State based control is intended to allow company's in virtually any process industry to greatly reduce factors of human error and inconsistency, significantly increasing the efficiency of all processes.

In this blog post, we cover how a large chemicals manufacturer migrated to state based control using OPC UA and increased their efficiency, production levels and profitability as a result.

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4 min read

Keeping Process Control Decision Makers in the Know

By Win Worrall on Jul 11, 2019 2:00:00 PM


If you've heard of the Cogent DataHub, you may be aware that it supports email and/or SMS notifications of defined conditional events based on a variety of data from it's various supported interfaces (MQTT, OPC UA, OPC DA, DDE, ODBC and more).  Having the right people receive alerts (such as when a tank has reached a critical level or a critical piece of machinery is offline) in a timely fashion can be the difference between simple downtime and a major liability.

This blog post will discuss how to use variable distribution lists in conjunction with the Cogent DataHub's Email/SMS capabilities to ensure the right decision makers will always receive important notifications as quickly as possible.

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2 min read

Video Tutorial: Redundant OPC Connectivity with Cogent DataHub

By Win Worrall on Feb 21, 2019 2:00:00 PM


For many industries, where having access to process data is critical, it's common to implement redundancy on many levels to ensure there is no disruption to data collection.  While there are different levels of redundancy, the one we see users most interested in is with OPC data source redundancy.

The following short video blog demonstrates step-by-step just how easy it is to configure the Cogent DataHub to handle redundant failover between OPC UA data sources, OPC DA data sources and more.

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2 min read

Video Tutorial: OPC to Azure IoT Hub with Cogent DataHub V9

By Win Worrall on Jan 31, 2019 2:00:00 PM


You've likely already heard about Cogent DataHub Version 9 and it's new MQTT integration capabilities.  The DataHub V9 MQTT Client goes beyond just generically connecting to MQTT Brokers by providing smart connectors for Azure IoT Hub, Google IoT and Amazon IoT Core MQTT Broker services.

The following short video blog demonstrates step-by-step how to easily configure the DataHub MQTT Client for publishing OPC UA and OPC DA data from DataHub to the Azure IoT Hub, as well as, pushing data from the many other data sources supported by Cogent DataHub (such as ODBC, DDE, Modbus and more).

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2 min read

Video Tutorial: Configuring DataHub V9 as an MQTT Broker

By Win Worrall on Jan 24, 2019 2:00:00 PM


As you are likely already aware, Cogent DataHub Version 9 expands the assortment of data sources you can integrate to include IIoT (Industrial Internet of Things) with MQTT (Message Queuing Telemetry Transport) support.  As with its many other supported data sources (such as OPC), DataHub V9 can act as both a "client" and a "server" for MQTT - with a "server" being an MQTT broker.

The following short video blog demonstrates how truly easy it is to configure the DataHub MQTT Broker for acting as a "gateway" between MQTT Clients in your IIoT cloud and other supported interfaces including OPC, DDE, ODBC and many other data sources.

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4 min read

New 2019 Automation & Control Software Learning Resources

By Kevin Rutherford on Jan 22, 2019 2:00:00 PM


The New Year is a time of renewal, new projects, new challenges, and for some of you, new roles, or new people on your teams.

In this blog post, we provide a quick reference to resources from the past year that should be helpful to you and your colleagues.  If you aren't already subscribed to our blog, we encourage you to subscribe. We publish new content about once a week, sometimes more often, and you can control when you are notified about new content.

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Working in industrial automation since 1996, the Software Toolbox team has seen a lot. The level of automation system sophistication of our integrators and users has evolved, each driven by the demands of their market and clients.  Everyone's learning continues as technological change accelerates.

This blog is about sharing from these journeys.  From tips on implementing software, successes our clients have experienced, or new ideas and things to consider in your journey, we'll be sharing them here.

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