Software Toolbox Technical Blog

Secure data transmission between the Operational Technology (OT) and Information Technology (IT) layers is a critical concern in industrial automation. Traditional methods often expose critical systems to vulnerabilities by opening ports on the OT level when leveraging standard OPC deployments. While OPC UA has streamlined industrial communications by eliminating the complexities of DCOM configuration and its associated security risks, the continued use of open ports still leaves potential vulnerabilities for attackers to exploit.

DataHub Tunneling has often been viewed as just another way to bypass DCOM or an alternative to OPC UA, but it is much more than that. In this blog post we’ll explore four ways Cogent DataHub, a versatile middleware software solution, can address these security challenges by leveraging its advanced tunneling capabilities and more.

When working with Modbus devices and TOP Server, one critical factor that can significantly influence communication efficiency is the concept of block sizes. Optimizing block sizes for your application ensures smooth data transfer between your Modbus device and TOP Server, improving overall system performance.

In this blog, we’ll talk about what Modbus block sizes are, why they matter, and how to configure them effectively in TOP Server for the best results. We’ll also cover what happens when a block request includes non-contiguous addresses or undefined memory, causing potential issues with valid data. Additionally, it is important to note that other drivers/protocols may utilize block sizes as well, so these concepts could apply to other protocols beyond just Modbus.

Welcome back to our Data Storage Deep Dive Series, where we continue to explore innovative ways to integrate our industrial automation software solutions with enterprise-level historians. In one of our previous posts of this series, Software Toolbox Helps You Fly Higher with Canary Historian, we demonstrated how data from diverse sources could be collected using TOP Server, OmniServer and Cogent DataHub, and subsequently funneled into Canary Historian for advanced trend analysis.

Today, we’re shifting our focus to AVEVA PI System (formerly known as OSIsoft PI), a widely used data repository, and how it can be used alongside AVEVA CONNECT to gain even more value from your industrial data. This blog will showcase how you can leverage the Cogent DataHub to seamlessly integrate data into your PI System, and from there, to CONNECT Data Services, unlocking cloud-based capabilities such as visualization and advanced analytics options for your organization.

Risk is often defined as the likelihood that something will occur multiplied by the impact it would have. In the world of automation, some of those possible impacts are unexpected downtime, loss of data, theft of information, damage to people and products, and inaccurate data – not to mention the fines and penalties when government regulations are not met.

At Software Toolbox, we understand that data availability, integrity, and confidentiality are of the utmost importance. As the adoption of IIoT grows, so does network exposure, increasing the likelihood of potential security issues. Implementing safe protocols and practices are essential to mitigating these risks.

In today’s industrial environments, securing and streamlining data communication is essential. If you're not familiar with OPC Router, it’s a powerful software solution that integrates various industrial, business, and IoT data sources. With its drag-and-drop visual workflows, scalable configuration templates, and platform-independent browser-based interface, OPC Router helps you connect systems quickly and efficiently.

When combined with Entra ID (formerly Azure Active Directory), OPC Router gains enhanced security and user management features, making it ideal for modern industrial setups. But how do you deploy this combination in a modern environment like a Docker container?

In this blog post, we’ll break down the concepts of Docker and Entra ID and guide you through implementing them in your OPC Router system. But before diving into the specifics, it’s important to understand the foundational terms.

Software Toolbox has provided AVEVA™ (formerly Wonderware) users, integrators, OEMs, and channel partners in over 100 countries with best-in-class connectivity solutions since 1996. Many of you will be familiar with our TOP Server for AVEVA that offers a wide range of device connectivity options and client interfaces such as SuiteLink, OPC DA, and OPC UA. While TOP Server is known for its extensive list of driver options that allow for connectivity to thousands of device types, they are only part of how TOP Server helps with integrating your industrial data with AVEVA software. How does the device data actually make its way into AVEVA?

In this video blog, we'll show you how to make a basic connection from AVEVA InTouch to TOP Server using SuiteLink, a communications protocol that runs over TCP/IP at the application layer, created by Wonderware to succeed FastDDE in the mid-1990's. Unlike OPC DA, SuiteLink doesn’t rely on COM or DCOM technology, making SuiteLink a common choice for remote connectivity to Software Toolbox solutions. With an integrated SuiteLink interface, no OI Gateway or FSGateway is required to get your InTouch application connected to a wide range of additional device types.

Welcome back to our Data Storage Deep Dive series, where we have been exploring the possibilities of integrating our variety of industrial automation software solutions with historians to allow for a deeper understanding of trends within your data. In our previous installment, Software Toolbox Helps You Fly Higher with Canary Historian, we demonstrated how TOP Server, OmniServer and DataHub can collect data from unique sources with different communication needs to Canary Data Historian for aggregation and analysis. Today, we are going to look at how OPC Router can be used to extract the historical data and expose it in an intuitive format for any OPC UA Client to consume.

The TOP Server^® from Software Toolbox and KEPServerEX^® from the Kepware division of PTC^® are well known connectivity solutions for extracting industrial automation data from PLCs and other devices, and integrating that data with virtually any HMI, SCADA, MES, Historian, or database on the market. These products have a global installed base serving sophisticated users across every industry imaginable.

Welcome to the next installment of our Data Storage Deep Dive series! For years, Software Toolbox has been synonymous with terms like “device connectivity” and “data integration” thanks to our variety of connectivity solutions that help collect real-time data for all your industrial automation operations. Beyond just real-time data, our team recognizes the value of historical data within the industry, and we aim to help businesses make larger data backed decisions over time.

Welcome to the kickoff post of our Data Storage Deep Dive blog series! In this series, we will explore the crucial role of data storage solutions and Historians in industrial automation. Over the coming weeks, we’ll be looking into how solutions delivered by Software Toolbox can be utilized with Historians, helping you make the most of your industrial data.

OmniServer is a universal data acquisition software application designed to bi-directionally retrieve information from a wide range of Ethernet, serial, or USB devices that use 'non-standard' protocols to communicate, such as weigh scales, barcode readers, lab instruments, inspection machines, printers, & more. This data is then typically delivered by OmniServer to HMI, SCADA, MES, & Historian systems using standard protocols like OPC DA, OPC UA, & AVEVA Suitelink.

Building on last week’s Cogent DataHub v11 Security Enhancements Deep Dive blog, this post dives into a practical application of these security enhancement by focusing on the implementation of multifactor authentication (MFA) using a TOTP (Time-based One-time Password) key to secure a Remote Config connection to the DataHub. We will guide you through the process of setting up a built-in user with the “RemoteConfig” role, ensuring that remote access is equipped with the necessary permissions. To further strengthen security, we’ll integrate a TOTP key with an authentication app and define an IP pattern Principal to restrict access to specific source network locations. We’ll conclude by performing a successful login from a different system, thus verifying the effectiveness of our secure setup.

As briefly shared in our blog “Cogent DataHub V11 Features to Be Excited About”, Cogent DataHub has expanded its security configuration and options in the v11 release, offering even greater protection and flexibility of data sharing. In this blog we will explore DataHub V11’s comprehensive framework for managing access through custom configuration of Organizations, Users with multi-Factor authentication (MFA), Active Directory Integration, Security Principals, Roles and Permissions ensuring that only authorized individuals can perform specific actions or access a specific set of data.

Though you may have never needed to contact Software Toolbox for support, it’s always smart to be ready for any challenges that might arise. That’s why it’s helpful to know the resources you have at your disposal, should you ever need to connect with our experienced support team to overcome any challenges when using our solutions.

At Software Toolbox, we are committed to providing our users with timely and high-quality responses to their support incidents. While your question or issue might not always be completely resolved after the first response, you can expect to receive our initial response within 2 regular business hours after submitting a question, although it often happens much sooner! We even have some tools that can help speed up this process.

As a part of our Tech Support Corner blog post series, this blog post covers how the OPC Router’s Application Report helps us help you by allowing you to provide much of the information that we need to troubleshoot issues when you initially contact us.

If you've been keeping up with our Summer of IoT blog series, you've likely noticed our in-depth exploration of Software Toolbox solutions and the use of MQTT for IoT applications. In this latest installment of the series, our spotlight shifts to the OPC Data Client development toolkit. When speaking about IoT, OPC UA is a major player, which is why our focus for this post will be to delve into the integration of OPC UA PubSub (publish/subscribe) and how it leverages MQTT as its conduit for message transmission.

As part of our ongoing Summer of IoT Blog Series, this week we will continue to review the exciting new release of Cogent DataHub Version 11. In a previous post, Cogent DataHub V11 Features to Be Excited About, we covered how Version 11 introduced significant updates, including enhancements to the OPC DA Client Connections and User Interface. In this post, we will deep dive into features aimed at enhancing user experience, increasing application flexibility, increasing configuration scalability, and reducing troubleshooting time.

As OPC UA has grown in it's adoption, more device vendors are implementing OPC UA interfaces on their PLCs and other devices to increase interoperability. OPC UA has been proven to be an adaptable specification with its ability to accommodate industry-specific nuances in data formats, leading to implementations that expose information in ways that make practical sense.

As a middleware solution, OPC Router implements a variety of OPC UA features outside of the generic Data Access profile to cast a wide net for devices it can support.

Continuing our Summer of IoT blog series, we'll delve into the exciting new release of Cogent DataHub V11. For those that may have missed our previous post on Cogent DataHub V11 Features to Be Excited About, the entirely revamped security profile provides a Secure out-of-the-box experience for V11 users that opens a variety of customized options. Today we take a deep dive into a part of the security improvements, and next month we’ll take a second deep dive into security.

Welcome back to our Summer of IoT blog series! This week, we are excited to announce the release of OmniServer Version 3.4.0.1 which in the professional edition, now includes MQTT client capability, which enables publishing data to MQTT Brokers such as the Cogent DataHub Smart Broker, HiveMQ, Mosquitto, and others.

As we continue our Summer of IoT blog series, this week we'll turn our focus to the V11 release of Cogent DataHub, a powerful platform known for its ability to seamlessly connect to a wide range of data sources including OPC, databases, MQTT, and more. DataHub Version 11 builds upon this foundation, empowering users with enhanced security, improved usability, and expanded connectivity options. This blog post dives into the key new features that make V11 a significant upgrade over its predecessors.

Welcome back to our Summer of IoT blog series! In this third installment, we continue our journey through the fascinating world of IoT, delving deeper into the transformative technologies Software Toolbox has to offer for shaping our connected future. Today, we will be highlighting the TOP Server MQTT Client driver and demonstrating how it can effortlessly integrate real-time data from MQTT brokers into your existing industrial automation systems, such as your HMI, SCADA, MES, or Historian.

Welcome back to our Summer of IoT blog series! We hope that last week’s introduction to the series created excitement as we continue to explore how our IoT solutions can help you achieve even greater success with your Industry 4.0 and Digital Transformation initiatives.

In today's video blog, we will be integrating REST with MQTT by using OPC Router to connect to a RESTful API service and publish data to HiveMQ's MQTT Broker. Although we will use a public webservice to illustrate the concept, the steps we take would be the same for any OT or IT data source that can serve data via a RESTful web service/API.

Welcome to the kickoff of Software Toolbox’s Summer of IoT blog series! Over the next few blog posts, we’ll discuss how our products can play a role in the exciting world of Internet of Things (IoT), but more importantly, how they can be used to further your success in Industry 4.0 and Digital Transformation initiatives. The IoT landscape has grown exponentially over the past decade, transforming industries by connecting devices, systems, and people in unprecedented ways. IoT is reshaping how we interact with technology. At Software Toolbox, we recognize the power of IoT and are committed to providing solutions that facilitate this technological revolution.

Originally developed by the American Heating Refrigerating and Air Conditioning Engineers, BACnet (short for Building Automation and Control Network) is a communications protocol primarily used in building automation systems to control the data exchange between different devices and components. If you're reading this, you’re likely familiar with the building automation and control industry and might have a BACnet controller being used in your industrial process.

In the ever-changing landscape of industrial control, the ability to establish connections and facilitate efficient data exchange between different technologies is crucial. With digital transformation, the industry requires robust integration solutions more than ever before. If you’ve been keeping up with our previously released OPC Router blogs, you're already aware that OPC Router is a flexible middleware solution that provides an array of functionalities for exchanging and integrating data across different technologies. It facilitates seamless interoperability by acting as a connection point between various data sources, protocols, and applications such as OPC DA/Classic, OPC UA, databases, REST, ERP, SAP, and more with a visual workflow editor, templates, and imports for scalable configuration.

If you are new to OPC Router and want to learn more, our OPC Router Learning Resources are a great place to get started.

Knowing when your systems are online and functional is key to the success of your business. In large operations, it could be someone's full-time responsibility to mitigate problems and fix them when they inevitably occur. This makes it critical for the right people to be alerted in a timely fashion so they can take corrective action. To facilitate this need, what if you could also have real-time updates from your process and other systems through email notifications? Rather than rely on human detection and reaction, what if your actual processes and business systems could message you via email when a connection goes down (possibly a critical system is down, or a tank is approaching a critical level)?

In this blog post, we'll cover the steps necessary to use OPC Router to integrate your variety of connections with email notifications, empowering you to stay informed about downtime occurrences and expedite critical decision-making processes for your business.

The TOP Server OPC server is known for its ability to collect real-time data from a wide range of devices, using off-the-shelf industry standard protocols. However, challenges arise when not all devices can consistently share data in real-time due to limitations in connectivity mediums or networks. This is particularly evident in critical SCADA-heavy industries like Power & Utilities, Renewable Energy, Oil & Gas and Water/Wastewater, where precise control of polling is crucial due to their limited bandwidth availability. With traditional cyclic polling, for example "once an hour", you can end up with high bandwidth utilization at the top of an hour and the communications link being idle the rest of the time. Rather than do that, it's better to spread that usage out over the full hour.

The TOP Server Scheduler Plug-In is used to accomplish this spreading out of polling. With it, users can create a customized polling schedule for these devices for any TOP Server driver, which in turn optimizes communications between your SCADA, HMI, MES, or Historian and devices in the field. This eliminates the need to rely on your client applications or direct device configurations to achieve reliable collection crucial operational data from field devices.

Sometimes we are approached by users and integrators with very specific business demands, and an off-the-shelf OPC client solution isn't always the answer to their problems. As they explore the fully customizable development toolkits on the market, they are often concerned that their OPC expertise is inadequate for writing their own OPC client application. How should states and client objects be handled? When would an OPC group need to be created and have items added? What about timeouts, keep-alive intervals and more? Isn't PubSub (as in OPC UA PubSub) a deli sandwich from a popular grocery store called Publix in the US region we live in? Look – we hear you – and its problems like this that Software Toolbox has been solving since 1996. Let's start by saying this up front – you do NOT need to be an OPC expert or understand the internal complexities of OPC connectivity. Our OPC client development toolkit handles all of that and so much more for you. Let's learn more. 

Cogent DataHub enables users to integrate diverse data sources quickly and efficiently within their industrial automation ecosystems. By providing multiple ways to consume, organize, and deliver data, handling multiple inputs is a strong suit of DataHub.

CSV import functionalities are available for a variety of plug-ins including OPC DA & UA Clients, MQTT Client, External & Local Historians, Bridging, and Modbus. In this blog, we'll delve into the format and import options of OPC UA items specifically tailored for DataHub's OPC UA Client configuration, but the concept is the same for all CSV imports in DataHub.

Software Toolbox’s solutions play a pivotal role throughout multiple renewable energy sectors. However, our solutions don't only help with the day-to-day creation of renewable energy but also the supply chains that enable the creation of these energy sources, reducing cost and increasing efficiency across all levels of your business via automation.

Last week, we shared a specific use case of how our software is being used to help reduce waste and energy usage. In this final post of our Environmental Sustainability series, we will explore additional ways our software can be, and has been, used across the entire automation pyramid to reduce waste and increase efficiency. Chances are, this is something you are already very familiar with. But for those of you who are not, the automation pyramid functions as a conceptual blueprint utilized in industrial automation representing the different levels of data transfer necessary for automation. This pyramid likely aligns with the different areas within your business.

Happy early Earth Day! And welcome back to our Environmental Sustainability series, where we explore the pivotal role of innovation in safeguarding our planet. In this third installment, our focus shifts to the chemical industry, where we will explore a compelling case study and uncover the strategies employed by one company to standardize and unify their operations with principles of sustainability.

Through this case study, we will witness firsthand how advancements in technology and strategic decision-making can yield substantial gains in energy efficiency. Join us as we investigate where the pursuit of efficiency intertwines with environmental stewardship.

There is significant growth in companies offloading their applications, data management, files, and content to cloud hosted systems. While this is great for a multitude of reasons, have you wondered what impact that might have on your business reaching its sustainability goals? That's where we have some good news – the cloud can be, and typically is, green, because of the economies of scale that large data centers provide. In this second post of our Environmental Sustainability blog series, we'll look at what cloud providers and data centers are doing, how using cloud computing can help reduce your company's energy usage and carbon footprint, and how Software Toolbox's solutions empower them all.

In this first installment of our 2024 Environmental Sustainability Blog Series, we’re going to piggyback on last year’s Waste Reduction blog post, and take things a step farther – how can you incorporate aspects of a circular economy to positively impact your work environment? In this blog post we’ll discuss what a circular economy is, the impact circular economies have on the environment, and how software that leverages OPC Standards and the automation industry can play a pivotal role in fostering its success.

Those of you who are aware of OmniServer will already know that it is primarily used to retrieve information from devices that use 'non-standard' protocols to communicate, such as weigh scales, barcode readers, and printers. An HMI, SCADA, MES, Historian, database, and more, could then read that data from OmniServer, making it a powerful, universal, data acquisition tool.

Some of these 'non-standard' device protocols require what we call "special handling". For most protocols, if you've used OmniServer, data that is sent or received is "what you see is what you get" type data. An ASCII "A" is transmitted or received and interpreted as an ASCII "A". But what if your device is expecting something else as part of its special handling in its communication protocol? Or what if you wanted to interpret the data differently from the device to meet new business standards or existing requirements?

OmniServer is capable of handling advanced protocols where the devices send special characters/bytes that need to be handled in a specific way. In this blog, we will explain how to use a feature called "translations" in OmniServer with certain protocols that require special handling.

Have you ever been confused on the difference between Modbus offsets and addresses? I’m sure you may have configured different Modbus devices from different manufacturers who follow different documentation standards, especially for memory mapping. As we all know, that can certainly increase implementation time. In this blog post, we are going to dive into how offsets and addresses compare and differ to hopefully provide a better understanding, cutting down that configuration time when using TOP Server. Before we start comparing offsets and addressing, let’s first get an understanding of what both are.

If you’re an existing user or you’ve been keeping up with our previously released Cogent DataHub blogs, you’re already aware that Cogent DataHub is renowned for its extensive connectivity options to industrial data systems, but most importantly its secure, high performance, scalable, firewall, DMZ, & proxy friendly data transfer within premises and to/from the cloud. However, it’s worth emphasizing that DataHub’s connectivity includes MQTT, IoT, OPC DA, OPC UA, OPC UA Alarms & Conditions, OPC Classic Alarms & Events, Modbus, Excel, ODBC & more. These methods of connectivity help users realize that with DataHub, data has the freedom to seamlessly and securely traverse across various platforms. We truly believe that "once the data is in DataHub, it can go anywhere, securely".

In this blog post, I'll provide insight into using DataHub’s Transform property to manipulate data that is being logged to a database table. To follow along with this blog, as a prerequisite, you will need to have an ODBC database configured and have DataHub set up to be writing to that database. For more information on connecting and writing to a database, please read our blog “DataHub – 5 Quick Steps to Writing to a Database Table”. Unlike loggers that only work with OPC data sources, DataHub’s capability to securely tunnel data and aggregate from diverse sources besides OPC empowers many different types of applications.

TOP Server is widely used in automation for data collection from your industrial control systems. One of the many benefits of using TOP Server is that it ensures data integrity – meaning that the accuracy, consistency, and completeness of the data is maintained from your data source all the way up to whatever is consuming that data from TOP Server, such as your HMI, SCADA, MES, or Historian. While its capability to collect unchanged raw data from field devices is invaluable, it may not always align with the desired format, and there could be elective data massaging or manipulation required to meet your business demands. TOP Server can convert data types and even scale to engineering units, but what if you need more advanced data such Cycle Time, Maximum Temperature, Downtime Reason, etc.?

The TOP Server Advanced Tags Plug-in enhances functionality by providing added features to any TOP Server driver, such as mathematical operations and data bridging across protocols, thereby streamlining analysis processes and enhancing decision-making capabilities within industrial control applications.

In this article, we'll briefly introduce a few key features of the TOP Server Advanced Tags Plug-in that could serve valuable to you in your data collection processes.

DNP3 (Distributed Network Protocol) is a communications protocol primarily used for communications between a client application such as HMI, SCADA, or Historian and Remote Terminal Units (RTUs) or Intelligent Electrical Devices (IEDs). Originally designed for power distribution and transmission, the DNP3 protocol has also found a home in water/wastewater, oil & gas, and transportation thanks to its robust error checking and if applied properly, efficient bandwidth usage.

If you're reading this, you may be a part of one of these industries and might have a DNP3 RTU being used and need to integrate data from that process. If so, we can certainly help with that. A newer application of DNP3 is in the Emerson FB-3000 RTU's used in oil & gas. Our FB-3000 EFM Exporter leverages the TOP Server DNP3 driver to generate FlowCal CFX export files.

The TOP Server DNP3 Client Suite supports data access from any device supporting the DNP3 protocol that acts as a server, over serial or Ethernet connections, wired or wireless/radio.

Our DNP3 drivers also boast deep functionality advantages including things like:

• Automatic Tag Generation support for Channel and Device Configuration, Authentication Statistics, Data Set, Device Attribute, and File Control
• Support for Integrity & Event polls across multiple classes that users define in the RTU to provide different frequency of retrieval for different points
• Unsolicited messaging from the devices on conditions defined in the RTU
• Analog deadband configuration
• Secure DNP3 Support (Configurable User Authentication, Aggressive Mode support, User Key Management, Auto-generated internal Authentication Statistics tags)
• Preservation of timestamps set in the device
• WITS Phase 1, 2, and 3 support for the water industry
• File transfer support (critical for Emerson FB-3000 devices, and used by some devices for remote configuration file upload and activation)

In this video blog, we'll show you how to get started using our TOP Server DNP3 Client Ethernet driver to connect and gather process data from a DNP3 device for HMI, SCADA, Historian, MES, and other client applications. For a deep dive into how DNP3 polling works and is different, for good reasons, than many protocols, read our DNP3 Polling Behavior technical blog.

OPC Router is a powerful tool that can be used to easily integrate large quantities of data from a variety of sources using its modular configuration, adding value to a variety of industrial, business (ERP/SAP), and IoT data systems. It's drag and drop visual workflows result in reduced engineering time and risk in Industry 4.0, IIoT, and Digital Transformation applications. When combined with Software Toolbox's OPC server offerings and other automation software, plus decades of expertise in automation, the results are rapid time-to-value solutions.

In the following video, we'll walk through a simple example to show you the fundamentals of developing a project in OPC Router. You'll learn how to comfortably navigate the interface and how to verify that your setup is functioning properly. This process will also give insight into the building blocks that make the product so malleable and adaptable to many different use cases.

When logging data to a database or text file, the way that data is presented is essential due to the implications it has for who, or what, is reading this data to make decisions. Without the correct configuration of the data’s timestamps, records can easily become misinterpreted or sorted in non-chronological order by further systems. It’s critical that your data logging solution provides flexibility to get your data when you want it, how you want it, and stored the way you want it. Providing full control of the timestamp format for many users is not just a feature of our OPC Data Logger, but a requirement based on other connected systems and standards. Customizable Time Formats is the focus of today’s blog, but it is just one of the OPC Data Logger’s many flexible features that have our fans raving over it.

Software Toolbox has been a fixture in the automation industry since 1996, offering software tools and components from project conception to completion. Our expert staff is committed to helping customers leverage current technologies while offering ways to enhance or expand systems and approaches to achieve even greater returns. When it comes to our OPC Data Client Development Toolkit, that promise remains the same, and we want to help you make the best decisions for your development workflow.

The OPC Data Client has offered the usage of NuGet packages since 2016 as an alternative to adding assembly references via the components when writing custom OPC client applications. As our users have moved towards the use of NuGet, we made this a requirement for .NET Framework beginning with our V2022.2 release. In this blog post and accompanying video, we will cover what NuGet is, when to use it, and how to use it if it makes sense for your requirements.

Unlike off-the-shelf OPC servers and drivers that talk to specific devices or protocols and no others, OmniServer can be configured to talk to virtually any device or combination of serial, USB, or Ethernet connected devices with some outliers based on the complexity of the protocol. OmniServer helps you bring data that would otherwise be inaccessible into your process and business systems, helping you make more effective decisions. In our experience there are still many software applications that do not have open interfaces such as OPC for data input. This is particularly common in quality control and test stand applications. Operators use a digital device to capture a measurement, and then have to type that into their test stand or QC software. This slows testing rates and can be error prone. There is a better way. 

Welcome to our most popular blog post of the year! Each year we publish this blog post to help you learn, grow, and support empowering you to improve your business.

This post is our 7th annual sharing of references to learning resources including our ever hot Tech Support Corner, popular technical blog posts, and product capabilities that users have told us were the most helpful to them over the course of the last year.

2023 continued the challenges in supply chain, inflation, labor shortages, and exploding customer demand and in many cases technology continues to be a key part of dealing with the challenges.

If you've been keeping up with our previously released Cogent DataHub blogs, you're already aware that Cogent DataHub is renowned for its extensive connectivity. However, it's worth emphasizing that DataHub's connectivity includes MQTT, IoT, OPC DA, OPC UA, OPC UA Alarms & Conditions, OPC Classic Alarms & Events, Modbus, Excel, ODBC & more. These methods of connectivity help users realize that with DataHub, data has the freedom to seamlessly traverse across various platforms. We truly believe that "once the data is in DataHub, it can go anywhere, securely".

In the world of industrial automation and control systems, communication protocols play a crucial role in ensuring seamless data exchange between devices. Modbus started as a protocol used in Modicon, now Schneider Electric, PLCs in the 1970’s. It was adopted across the industry for its clarity and simplicity. With any protocol, including and especially with Modbus, there are areas where the parties to the communication, the client and server, can interpret the bit stream of data differently once exchanged because the Modbus protocol specification does not speak to those interpretations.

To achieve operational and business goals, many industrial automation system architectures are designed to push and pull data from a multitude of sources and destinations that come with a variety of formats. Bridging the gap between systems that use distinct standards and protocols can be challenging if the right tools aren't properly selected, and too often users resort to custom software. This is where users can leverage OPC Router’s ETL (Extract, Transform, Load) Tools—a valuable solution for seamlessly repackaging data across processes that use distinct standards or protocols.

In this article, we will briefly introduce the power of OPC Router’s ETL Tools, exploring a few use cases that highlight their role in structuring data into popular file formats. If you are not already familiar with what OPC Router is and what it can do for your particular process, you can visit the OPC Router website or the OPC Router Technical Guides with a Quick Start for New Users.

Cogent DataHub is primarily known for its extensive connectivity to OPC DA, OPC UA, OPC A&E, Databases, Historians, Excel, ODBC, DDE, Linux, Modbus and more. However, it is worth noting that this platform offers more than just connectivity. In this blog post, we'll cover the capabilities of DataHub’s Alarm & Notification Plug-In, which supports the configuration of custom alarms, events, and notifications. You can enhance your A&E Client applications by adding this feature to any DataHub License Pack, and generate alarms based on any data integrated into the DataHub, or simply send email/SMS alerts.

Developers that have leveraged our OPC Data Client toolkit for their custom OPC client development needs know that we’ve historically supported Python as a COM development language, but that had always come with limitations and a desire from our user base for a more modern option.

In the latest V2023.2 release, OPC Data Client now adds support for Python.NET, while also announcing the deprecation of the older COM approach. The newer Python.NET option offers many advantages including, but not limited to:

• Modern, maintained Python.NET package (pythonnet), instead of the older pypiwin32 package
• Added performance and reliability that comes from using the OPC Data Client .NET API over the COM API
• Access to .NET features, such as generics, methods overloads, and callbacks
• Easier coding

With the added support for Python.NET, we have also added more than 270 Python.NET examples to make it as easy as possible for our users to learn how this works within our product. PyCharm is now listed as one of the primary development environments.

Now that we have a basic understanding of the advantages that Python.NET has over its predecessor, let’s see it in action!

MQTT continues to grow in popularity and implementation within the industrial automation community. For those who are still new and learning about this protocol, MQTT is a light-weight transfer protocol built around a publish/subscribe architecture. In simple terms, MQTT can be compared to a mail envelope, providing structure and a common appearance with a supported delivery system, while the actual content of that envelope can vary widely.

Because of the ambiguity of message content, implementations of MQTT can be utilized for various needs across segments in our industry, though the varying message content presents its own issues that are outside the scope of this article. There are multiple solutions for providing structure and standards around the message content that we will discuss in future posts.

This blog will primarily focus on the reliability of message delivery based on the concept of Quality of Service (QoS). We will be utilizing the Cogent DataHub to showcase these options, as it can act as both the MQTT Broker & Client. It is important to note that this information can be applied to various MQTT implementations, including other Software Toolbox product offerings with MQTT, such as OPC Router or the TOP Server MQTT client driver.

Whether you're running a production system in manufacturing, oil and gas, building automation, or energy, safety and uptime are of the utmost importance, especially with cybersecurity attacks increasing in frequency and complexity.

That’s why when running an application with widespread user access, managing user permissions and configurations is so important, and you need a solution that is as security centric as you are. In this blog post, we delve into how to manage user groups and permissions inside the TOP Server’s User Manager and Security Policies Plug-In to ensure a robust and secure gateway to your TOP Server Configuration.

Applications tend to have a lot of moving parts. Here at Software Toolbox, we know that understanding these parts is important whether you are new to an application or a seasoned veteran who wants a more robust understanding for the sake of troubleshooting and optimization. Because of this, part of our job is to help you recognize and understand the components of our products to maximize your ROI when using our solutions.

In this blog post, we'll provide an overview of the different components of OPC Data Logger, an effective solution for reliable, event-driven logging of data from OPC server data sources (both OPC UA and OPC DA) to SQL and ODBC databases (including Microsoft Azure SQL) or text and CSV files. We'll cover the wizard-based interface used for Configuration, the difference between the Service and Runtime, and the Notification functionality so you can understand the purpose of each component and how to configure them to meet your logging needs.

In today's business landscape, the exchange and storage of data plays a pivotal role in ensuring efficient and robust operations. Whether operating in sectors like Pharmaceuticals, Manufacturing, Power, or related industries, the exchange of data between services and applications has become standard practice, often an imperative. Consequently, many organizations leverage resources such as databases and historians to archive their invaluable data. However, there are instances where the need for simpler storage methods or direct interchange of data via Webservices is required to maximize application interoperability. Unfortunately, this solution area is often one filled with custom software applications. In this blog, we'll show you how to eliminate custom code and build sustainable solutions.

Your operations visibility relies on real-time data from machinery, systems, and field devices. When there are communications issues resulting in loss of or inaccurate data, addressing issues promptly is critical. Whether it's stale, poor quality, or missing data in your SCADA or HMI application, a well-defined troubleshooting procedure is a must. Like all our products, the TOP Server OPC Server offers an arsenal of tools to inform you about what is happening and streamline your troubleshooting process, summarized in our previous blog post, Minimize Downtime with TOP Server Troubleshooting Tools.

In this post, we'll take a deep dive into some of those tools, with an emphasis on the device connection side of TOP Server, teaching you a step-by-step process to pinpoint communication issues at their source. While this specific example uses the Modbus Ethernet Driver and an OPC DA Client connection, the same principles can be applied when troubleshooting various other scenarios.

The GE Ethernet family of PLCs and PACs is one of the most popular controllers across many automated industries. If you're reading this, you likely have at least one GE Ethernet controller being used in your industrial process and need to integrate data from that process.

The TOP Server GE Ethernet driver supports data access from devices using the GE SRTP Ethernet Protocol, including Series 90-30, Series 90-70, Horner OCS (Horner's Operator Control Stations), PACSystems RX3i and RX7i, and the VersaMax Family, as well as an expanded range of GE PLCs through the open device model selection within the driver.

In this video blog, I'll show you how to get started using our GE Ethernet driver to connect and gather real-time process data from GE controllers for HMI, SCADA, MES and other client applications.

We all love it when things go according to plan, but realistically that’s not always the case. Inconsistent device documentation and confusing protocol specs can make custom protocol implementation for devices that don't use standard communications protocols daunting, and although OmniServer is significantly easier than custom code solutions, there are still a lot of details to attend to!

So, what happens when things aren’t working as you hoped? With OmniServer, our users rave about its simple but powerful diagnostics tools and how they make troubleshooting communication issues a breeze. In this blog post, we will examine the five diagnostics tools available within OmniServer: the Logger, Item Values, I/O Monitor, Poll Statistics and Offline Devices. Our own technical team uses these same diagnostics when we are helping you during or after implementation.

If you’ve worked with OmniServer before, you’re probably familiar with its pivotal role in extracting data from devices that use a 'non-standard' communication protocol. These devices encompass a range of equipment, such as weight scales, barcode readers, and printers, connected via either serial or Ethernet interfaces. OmniServer helps you bring data that would otherwise be inaccessible into your process and business systems, helping you make more effective decisions. OmniServer does all this at a lower cost and greater reliability than traditional custom solutions.

In this blog, we will be exploring the components that make up the OmniServer Configuration and explain what they do and how each component can be used for successful communication to your device. The main OmniServer Configuration Window is broken up into two sections: Configuration and Diagnostics. Our focus for this post is the Configuration portion and digging into Devices, Protocols, Topics and Clients.

Today's industrial automation users have a need for fast, responsive, easy-to-configure Human Machine Interfaces (HMI) that can economically deliver a rich user experience and make sure critical plant production information can be securely accessed by everyone in their organization from anywhere at any time.

Cogent DataHub® WebView™, a feature offered within the Cogent DataHub IT/OT data integration software, is an advanced HMI solution tailored to seamlessly integrate with your live data streams and eliminate any delays typically associated with HMIs that are dependent on databases. As a comprehensive solution that combines real-time data delivery, a robust web server, and an HMI designer into a self-contained package, DataHub WebView provides an excellent alternative for those seeking a cutting-edge HMI for process monitoring without committing to a significant investment in a complex SCADA system.

DataHub is a solution in Software Toolbox’s portfolio of software that integrates various IT and OT data sources, and is particularly strong in working with a wide range of OPC standards, secure multi-layer data tunneling, databases, historians and more. If you've ever worked with DataHub, you've probably seen the "Scripting" tab shown in the image below with some sample scripts. Perhaps you've wondered what this scripting can do or were curious about the language that DataHub scripts use. With that in mind, in this week’s blog we will cover the "what" and "why" of scripting in DataHub, and point you to "where" you can find more resources of "how" to take advantage of the DataHub scripting engine, included free with all DataHub licenses.

Storing process data almost always comes with varying project requirements, making it difficult for users to find solutions that cater to specific configuration needs. Luckily, the wide variety of configurable functionality in OPC Data Logger allows for creating unique projects to fit your needs.

Round-trip InfluxDB Integration using OPC Router

Software Toolbox offers a variety of tools for integrating with InfluxDB.  Today we focus on OPC Router, a solution that enables visual workflow integration of traditional OT data sources with time-series databases such as InfluxDB.  The InfluxDB connector provides for reading and writing to InfluxDB (local or cloud-based). OPC Router's workflow engine provides visual data mapping, for ultimately extracting analytics and results from InfluxdB and making them available to the plant floor in OPC UA (or other) format.

In a prior blog post regarding redundancy, we learned how critical it is to plan for redundancy in the Industrial Automation space. We covered how the TOP Server Media-Level Redundancy Plug-In  facilitates duplicate or backup systems used to maintain reliable communications with the critical components in your environment which in turn minimizes data loss and increases the availability of your critical industrial data.

If you're a SLIK-DA/UA OPC Server development toolkit user with your own custom OPC UA Server applications or have worked with any of our other OPC UA enabled solutions, you may have noticed properties or configuration options in your software by the name of Local Discovery, Discovery URL, Discovery Servers, or Discovery Domain. Clearly, there is a recurring theme here of “Discovery”. Taking this even further, you may also have a Windows Service running on your PC called “OPC UA Local Discovery Server” (LDS), but we often encounter users who don’t know what a UA Discovery Server is, how to leverage it with their custom SLIK-DA OPC UA Servers, or why they should even consider it. Proper usage and implementation of an OPC UA Discovery Server will make it easy to find and connect to your UA Servers from your UA Client software applications such as HMI, SCADA, MES, & Historians if they also support OPC UA Discovery.

Tags, nodes, points, items, symbols – in our industry, we often see these terms thrown around, but in most instances, we’re all talking about the same thing. From the TOP Server OPC Server's perspective, we refer to them as tags. A tag is an OPC Server software application’s representation of a device address to use for communication. This is how your HMI, SCADA, MES, historian, or other client application is able to consume data. If you’re a TOP Server user, you know that you are required to configure tags to get data from your device, but did you know there are multiple options of how to accomplish this?

If you’re an existing user of OPC Data Logger or in the market for an OPC logging solution, you likely agree that having a reliable and accurate record of your data is a top priority. One of the most valuable parts of investing in a data logging solution is being able to trust that all the data from your sources is captured. But what happens if you lose the connection to your database? What happens to the incoming data during that downtime? Software Toolbox offers several solutions for logging data and today we will focus on OPC Data Logger and its database logging capabilities. 

Have you ever wondered why certain features in TOP Server work the way you experience them, or how something might work in certain scenarios?  Well this blog post tries to answer a few of those type of questions!

Anyone that has used TOP Server before has had to make edits to the configuration. While TOP Server allows changes to many settings while actively collecting and serving data, and makes it simple, there are things to consider to avoid disrupting operations. TOP Server has certain restrictions in place when making configuration changes, and while potentially frustrating, these are for your benefit and security. For example, perhaps you have tried to make a certain change, but observed that the setting immediately changes back and “doesn’t stick”. Or maybe you’ve logged onto your machine and were unable to make any configuration changes at all. Why is that?

LGH File Inspector for AVEVA InTouch (formerly Wonderware) enables easy, scalable, fast access to local daily historical data files (*.lgh files) logged by AVEVA InTouch applications without the limitations imposed by other solutions. There are many advanced features in the product and options for automating queries to run without user interaction to generate reports, exports, and more.  

When working with OPC Router, especially as you build larger and more powerful projects to integrate OPC, web services, databases, ERP, SAP, and other systems in your Industry 4.0 initiatives, it’s good to have an idea of the underlying operations of the application. That knowledge can empower you to get the best results from the software’s many connectors and visual workflow engine.  If you’ve never heard of or are new to OPC Router, we invite you to explore the OPC Router website and view the OPC Router Getting Started Virtual Training Video. 

In the ever-changing landscape of industrial control, the ability to establish connections and facilitate efficient data exchange between different technologies is crucial. With digital transformation, the industry requires robust integration solutions more than ever before. This is where the powerful combination of OPC Router, it's ability to both call and host REST APIs using industrial data, and OAuth 2.0 comes into play, enabling organizations to achieve secure and streamlined communication across their automation and other systems.

The engineering definition of redundancy is “the inclusion of extra components which are not strictly necessary to functioning, in case of failure in other components.” In the Industrial Automation space, redundancy is critical. Not planning for redundancy can easily result in vulnerability to financial losses due to unexpected downtime. There are multiple types of redundancy in the industry. In this blog, we will be covering “Media-Level Redundancy”.

With the release of the OPC Data Client 2023.1 toolkit, custom OPC client developers will benefit from improvements targeted at platform support, developer productivity, and custom application end user productivity.  If you missed the OPC Data Client 2022 releases, be sure and read what we added to OPC Data Client in 2022. As always, OPC Data Client license holders on an active support and maintenance agreement are entitled to free upgrades.

As a continuation of our Tech Support Corner blog series, this post will look at how to set up a query in LGH File Inspector, how to export LGH data, and some of the configurable options available in LGH File Inspector. 

In this video blog post, Jeff Knepper from Flow Software and I engage in a discussion about the issues that users and integrators often face. Drawing from our experience, we dive into the challenges we've noticed in assisting manufacturers to reconsider and redesign their strategies in building robust data infrastructures, essential for scaling their analytic solutions. Join us as we explore these topics and more in this 46-minute video blog post.

OPC Router is a standards based tool for data integration from the shop floor through all levels even up to ERP systems, with a visual workflow engine, scalable configuration templates, and integration to many OT and IT systems. Leveraging OPC UA, REST, SOAP, MQTT and more, it can be an essential enabling tool for your Industry 4.0 applications. Solutions can be extended using C# scripting, and this blog shows a live built example of how to efficiently use Visual Studio to build those scripts. 

In today's blog post, I reach out to you in tribute to Kevin M. Rutherford, our dear friend and colleague. 

It is with an exceptionally heavy heart that I am writing to share that Kevin passed away suddenly and unexpectedly on May 14, 2023. Our compassion, love and support go out to his wife Jennifer, Kevin's family, their friends and extended family at this time of loss. Last week, we held a week of silence on this blog in honor of Kevin. This week we felt moved to honor Kevin here, the place many of you heard from him regularly and share what he meant to us, partners, & clients around the world. Bear with us, as we have a lot to say, but we loved Kevin and he will be missed forever. 

Having expectations, for both oneself and others, plays a vast role in motivation, success and the overall experience one has in virtually any situation. As can be expected, when you're reaching out to the technical support team of any company, there's a good chance you're already in a state of some distress, potentially. As such, an empathetic ear and technically proficient hand on the other end of the line can go a long way to making your day better.

Software Toolbox takes great measures to ensure that all employees are equipped to provide exceptional support and we hold ourselves to a high expectation when delivering solutions to your technical problems. We put ourselves in your shoes wherever possible to understand the stressors motivating your call so we can do our best to deliver. This blog post will highlight some key benefits of working with Software Toolbox.

JSON (JavaScript Object Notation) is a file format that has become fairly common in the industrial automation industry for storing data or information (including such things as configuration files). But also as one of the most common data formats used by RESTful APIs and web services, which are commonly used for providing a range of useful information including energy prices and weather data.

Sometimes, of course, depending on the application, some or all components of JSON packet might be variable or dynamic in nature, which can make it difficult for off-the-shelf industrial software solutions to properly parse the information from those packets.

In this post, I will cover step-by-step how to leverage the scripting capabilities of the OPC Router to access and parse JSON packets either from a JSON file saved to a specific file directory or from a RESTful web service after which that data can be used with any of the other connectors that OPC Router supports. For this example, we log the data to a SQL database.

Firstly, Happy Belated Earth Day to all that celebrated on Saturday!

Currently, renewable energy generates around 20% of all electricity in the US. This percentage increases daily - you may have seen more solar panels popping up around your neighborhood! This allows us greater potential to modernize the grid through renewable energy within our communities.  As the potential for more energy generation increases, the need for more jobs within this sector increases as well.  In fact, with the Inflation Reduction Act of 2022 (IRA), the more than $50 billion in clean manufacturing investments in the law will create an estimated 900,000 jobs over the next decade.  These strong investments will initiate a manufacturing revitalization and help to move clean manufacturing to center stage within the US.

In this fourth and final installment of our Environmental Sustainability blog series, we are going to take a look at commonly used software solutions that our clients in the Renewable Energy sector have implemented to assist with sustainable energy production.

When people think of environmental sustainability, in general, they often do not think of the oil and gas industry. But the fact of the matter is that oil, natural gas and other hydrocarbons are a large part of our global energy supply and chemical production. There are many environmentally-focused regulations that these industries must meet. Even with these regulations, the industry has begun to exceed these expectations through technology such as carbon capture as a method of reducing one’s ecological footprint.

In this third installment of our Environmental Sustainability blog series, we are discussing oil & gas industry regulatory requirements and how industrial automation software solutions empower organizations in the industry with monitoring of critical data so they can act on potential issues before they become problems, and support their reporting to meet such requirements and also with monitoring such that those requirements can be more easily achieved.

Environmental sustainability is built on the principle that everything humans need for both survival and our well-being triggers a reaction in the environment. The pillars of sustainability are based upon the interdependent relationships of the environment, the economy, and our society. Because many of the goods and services that are required for human survival are either traded for or purchased monetarily, this inherently creates an impact on the environment. So, what is the economic impact of environmental sustainability?

In this second installment of our Environmental Sustainability blog series, we are exploring just that – how investing in the sustainability of your product line can have positive impacts on the environment.

Here at Software Toolbox, we strive to be the “One Responsible Partner” for our clients - a motto we see as soon as we enter the door every morning. That extends beyond just our amazing sales and support teams. It also means being the One Responsible Partner for our Earth.

With Earth Day coming up, our team has decided to take this month to focus on the different ways our products help users achieve their own environmental sustainability goals and the conservation of natural resources in general. In this first blog post, we will take a look at how OmniServer helped a food and beverage user improve efficiency and reduce waste in a “sweet” way.

As someone who has worked with non-standard device connectivity using OmniServer for almost 18 years, I've encounter most of the subtle nuances of certain protocols that a user might need to implement and how to do so in OmniServer. One such nuance (which is true even with "standard" protocols such as Modbus) is that it's not uncommon for device vendors to implement their communication protocols with variable or parameter values that use a unique byte order compared to ordering by the first byte received to the last byte received (also referred to Most Significant Byte to Least Significant Byte, Big Endian or Motorola Byte Order).

You may not be aware that OmniServer has several flexible ways to manipulate the ordering of bytes parsed into Items to be shared with client applications to ensure that the correct and expected value is always displayed in your HMI, SCADA, historian, MES or other client applications.

Returning and expanding our "Did You Know" OmniServer blog post series, I'll cover what byte ordering settings are available in OmniServer, when you might need to use them and how.

It's common for members of the Software Toolbox Technical Team to encounter instances where users need to configure thousands of static tags for the devices in their TOP Server projects. We have even supported implementations with over a million tags.

In such situations, it would be inefficient to manually add each individual tag to TOP Server. There are several better alternatives for adding large quantities of static tags to a TOP Server project: Automation Tag Generation (ATG), Bulk Tag Creation, and/or CSV Import/Export.

Continuing our Tech Support Corner blog series, this post covers what methods you have available to mass create large quantities of static TOP Server tags and how to use them for greater efficiency.

The DNP3 protocol is commonly used in water/wastewater and other utilities related industries. It's common for RTUs used in these industries to support both DNP3 and Modbus (and possibly other communications protocols). DNP3 has many features compared to Modbus (and other more traditional protocols) that make it desirable for such remote telemetry applications including buffered event history and unsolicited (or Report-By-Exception).

But if you're new to working with DNP3 (it's common for users in such industries to be quite familiar with Modbus but not so familiar with the quirks of DNP3), it's important to understand how differently it behaves with respect to polling frequency, polling composition and considerations when configuring the DNP3 outstation/device itself.

Continuing our Tech Support Corner blog series, this post discusses what drives the polling behavior for DNP3 drivers in TOP Server and how the configuration on the device itself can impact what data is returned when a poll is issued.

This week's post is a technical update to share news about updates released for DataHub and OPC Data Logger, reminders about the value of the Tech Support corner, and your last warning about DCOM Hardening before the Windows update next week!

The team is working on some more tech tips and video tutorials that you'll start seeing later this month. Meanwhile, here's this week's update.

With Modbus having been around since 1979, I’m sure you have had some interaction with it or at least awareness of it if you work in the automation industry. Our TOP Server is very widely used for its Modbus TCP/IP Ethernet Driver and variety of Modbus serial drivers to enable users to connect to any Modbus devices that they have in the field. For that common use case, the device is the Modbus Server, and the TOP Server is the Modbus Client.

But what if you needed to configure TOP Server to be the Modbus TCP/IP Server (i.e. the “device”)? That is the purpose of this next post in our continuing Tech Support Corner blog series – to discuss and tell you how you can configure TOP Server to act as a Modbus server device, which is a common need for systems where either a device or other software application can only act as a Modbus Client and you have other systems that need connectivity to that Modbus client.

A common misconception about TOP Server as an OPC server is that TOP Server will poll your device/devices automatically with no OPC client connected. So, when you are getting started with TOP Server, it is good to have an accurate understanding of how interactions occur between each node of a basic OPC architecture— client-server and server-device— to ensure that the configuration meets your needs and can be scalable to more demanding projects.

Continuing our Tech Support Corner blog series, in this blog post, we will discuss some basics of the interactions between an OPC client and server, including different types of reads and the expected behavior that you'll see as a result of those interactions.

If you're a TOP Server user with OPC UA client connections to TOP Server, you may have noticed a section in the OPC UA Configuration Manager titled "Discovery Servers". Possibly you're using an OPC UA Local Discovery Server (LDS) but many of our users aren't sure what an LDS is, how to use one with TOP Server or why they should.

Continuing our Tech Support Corner blog series, in this blog post, I will step through how to make TOP Server discoverable via a Local Discovery Server or a Global Discovery Server using the OPC UA Configuration Manager, as well as what this does behind the scenes so that you can make other OPC UA servers discoverable even if they don’t have a similar built-in configuration tool.

So, no, we're not actually taking a rest - we're looking at what REST the acronym means from a practical perspective. But perhaps after reading this, if you're looking to connect to a RESTful API, you can give your mind a rest knowing you have a path forward.

I know the first time I ever heard the term, I had no idea what it meant or how to approach it. Maybe you've been told a certain data source has a REST API for accessing it, but you're not sure where to get started leveraging that API with your control system.

This post will provide a practical explanation of what REST is, how it can be useful to you and how you can take advantage of data provided by RESTful APIs or web services in your operations.

In keeping with ongoing continuous improvement initiatives, TOP Server for AVEVA V6.13 adds several enhancements and resolves known issues for over 20 drivers and plug-ins.

In this post, we'll cover the key features released in V6.13 in more detail, namely some helpful testing features, functionality and performance enhancements to several drivers, updates to Siemens S7 Plus Ethernet and updated MTConnect version support, including how they benefit you as a TOP Server user.

Welcome to our most popular blog post of the year! This post is our 6th annual sharing of references to learning resources including new whitepapers, our ever hot Tech Support Corner, a new AVEVA Users Corner, and new technology releases that users have told us were the most helpful to them over the course of the last year.

2022 accelerated transformations as industry worldwide continued to adapt to succeed in the face of ongoing challenges in supply chain, inflation, labor shortages, and exploding customer demand.  Each year we publish this blog post to help you learn, grow, and support empowering you to improve your business.

Users of AVEVA™ software are already familiar with the native connectivity options they have for interfacing with different systems and devices. AVEVA users often turn to Cogent DataHub® for integration of a wide variety of industrial and other data sources such as MQTT clients/brokers, SparkplugB systems, databases, historians and much more.

AVEVA InTouch users have traditionally connected to DataHub via its OPC DA Classic interface (via AVEVA OI Gateway). AVEVA's OI Gateway also provides those users the additional option of connecting to OPC UA data sources, for easier and more secure remote connections to such data sources.

In this video blog post, we will cover the basic steps to connect AVEVA InTouch to DataHub via OPC UA, expanding the variety of connectivity options available to AVEVA users.

Most AVEVA™ users are already familiar with the native connectivity options they have for interfacing with different systems. AVEVA users have turned to OmniServer for many years to integrate non-PLC devices such as barcode scanners, weigh scales, vibration monitors, RFID readers and more, all without custom code.

Those users of AVEVA InTouch have traditionally connected to OmniServer directly via its native SuiteLink interface. AVEVA's OI Gateway provides those users the additional option of connecting to OPC UA data sources, for easier and more secure remote connections to such data sources.

In this video blog post, we will cover the basic steps to connect AVEVA InTouch to OmniServer via OPC UA, expanding non-PLC device connectivity options for AVEVA users.

Most AVEVA™ users are already familiar with the native connectivity options they have for interfacing with different systems. Many AVEVA users have also turned to TOP Server over the years, both for standardizing device connectivity in a single server and for drivers/protocols not available as native AVEVA options as a complementary solution.

Those users of AVEVA System Platform have traditionally connected to TOP Server directly via either its native SuiteLink interface. AVEVA's OI Gateway provides those users the additional option of connecting to OPC UA data sources, for easier and more secure remote connections to such data sources.

In this video blog post, we will cover the basic steps to connect AVEVA InTouch to TOP Server via OPC UA, expanding device connectivity options for AVEVA users.

It's pretty common these days for companies to use Microsoft Teams™ for internal communications within and between departments and maybe even between IT and OT segments in an organization. This has become more and more important with increasing remote office scenarios, enabling vital collaboration between key members of an organization.

But what if you could also have real-time updates from your process and other systems in the same fashion? Rather than a colleague messaging you about an urgent matter, what if your actual processes and even business systems could message you via Teams with actionable information (possibly a line is down, or a tank level is approaching maximum level)?

In this blog post, we'll cover the steps necessary to use OPC Router to integrate your variety of systems with Teams so that you can have real-time updates and make important decisions about your business more quickly.

If you're reading this, you likely have at least one Siemens S7 PLC on your network being used in your industrial process and need to integrate data from that process. And if you're still using traditional Siemens variable-type addressing to access your S7 controllers, you need traditional S7 TCP/IP protocol connectivity.

In this video blog, I'll show you how to get started using our Siemens TCP/IP Ethernet driver to connect and gather real-time process data from Siemens S7 PLCs for AVEVA software applications and other clients.

OPC Router includes a wide range of features that you may already be taking advantage of. The product is regularly updated to add additional useful features and tools, and to resolve any known issues, as part of its continuous improvement process.

In this post, I will cover new features and enhancements available in OPC Router V4.28 including:

• New MQTT Sparkplug A & B Plug-in 
• MQTT V5 support
• Support for Oracle Cloud Databases & Wago IoT Cloud 
• Expanded Database and Variable Triggers

AVEVA™ users have a range of native connectivity options for interfacing with different systems. OPC Router also supports connectivity to variety of different systems that users sometimes need to access from AVEVA System Platform. Users of AVEVA System Platform can leverage OI Gateway to easily and securely connect to OPC Router via OPC UA for connections to many other data sources.

In this blog post, we will cover the basic steps to connect AVEVA System Platform to OPC Router via OPC UA, enabling additional connectivity options for AVEVA users to systems such as SAP (and other ERPs), a variety of relational and other databases, conversion of file data including CSV, XML, JSON and others, IIoT systems including REST and SOAP web services and MQTT brokers and more.

If you have been following our blog for a while or have been exploring IoT platforms available in the market, you may know that the Google Cloud Platform combined with the Google IoT Core is a frequently used combination in the industry. Google has recently announced that it will be shutting down the Google IoT Core. In doing so, Google is forcing many of its Cloud Platform users to switch platforms.

In this blog post, we will review detailed information about the alternatives to the Google Cloud Platform that are available for use with all of the IoT capable products we provide, and how the change works.

The LGH File Inspector software solution enables rapid query and export of Wonderware InTouch LGH files to Excel & CSV for analysis and reporting. Following on the recent LGH File Inspector v3 release a few months ago, the LGH File Inspector has been updated again to Version 3.5.

This release is all about “Faster Time to ROI” with much faster queries, ways to add calculated value to the data, and more options for how to view & export data, and access recently run projects. Find out how these updates can benefit you with this technically deep blog post.

Modbus is one of the most widely used protocols around the world, implemented as the communications protocol by many different vendors for integration with other systems. If you're reading this, you likely have at least one Modbus device (whether it's a PLC, RTU or other device) being used in your industrial process and need to integrate data from that process.

In this video blog, I'll show you how to get started using our Modbus TCP Ethernet driver and it's flexible settings to connect and gather real-time process data from pretty much any Modbus Ethernet capable device for HMI, SCADA, MES and other client applications.

As someone who has worked with non-standard device connectivity using OmniServer for over 16 years, I consider myself well-versed in some of the more obscure nuances of certain protocols that a user might need to implement and how to do so in OmniServer.  It's very common for non-standard device protocols to simply be some combination of ASCII alpha-numeric characters with some special characters mixed in for starting messages, terminating messages or as delimiters.

Many OmniServer users may not be aware, though, that there are certain ASCII characters that are used in OmniServer protocol messages that have special meaning. So when you come across a device protocol that requires those characters to be sent or receive as-is (namely backslashes, curly braces and square brackets), there is some special handling required when configuring your OmniServer protocol .

Returning and expanding our "Did You Know" OmniServer blog post series, I'll cover the usage of some common special syntax characters for OmniServer protocol messages and how to, when needed, escape their special status in the message so they can be treated as their original ASCII equivalent instead.

It's important for any enterprise to have actionable data in the timeliest fashion for making decisions. Minimizing downtime and increasing performance are important to the profitability of any company and knowledge at the point of action is key.

To that end, automating notifications or reports based on the latest process data from your various systems can ensure you're never in the dark when it comes to your processes.

In this post, I will cover step-by-step how to easily automate email notifications and reports for OPC and data sources with the OPC Router for giving you and other decision makers the knowledge you need to make informed decision as quickly as possible.

Allen-Bradley's Logix family of PLCs and PACs is one of the most popular controllers across many automated industries. If you're reading this, you likely have at least one Logix controller being used in your industrial process and need to integrate data from that process.

In this video blog, I'll show you how to get started using our ControlLogix Ethernet driver to connect and gather real-time process data from Logix controllers for HMI, SCADA, MES and other client applications.

OPC Router provides connectivity to a wide range of data sources including ERP systems such as SAP, a variety of relational and other databases, conversion of file data including CSV, XML, JSON and others, IIoT systems including REST and SOAP web services and MQTT brokers and more. It's often necessary for OPC UA client applications (such as HMIs, SCADAs and other software clients) to need access to such data sources. OPC Router also supports acting as an OPC UA server.

In this blog post, we will cover the basic steps to map such non-OPC UA data sources supported by OPC Router to OPC UA nodes/items for access by external OPC UA clients.

Our team often gets questions about the extent to which our products can be used. It’s important to differentiate between technical versus practical limits when discussing what is and is not possible.

Continuing our Tech Support Corner blog series, I will be providing some insights into how many channels, devices, and tags it is technically possible to set up in TOP Server while also highlighting some practical rules of thumb to observe to ensure the best performance.

If you're a TOP Server user, you're likely accustomed to connecting to a device configured in TOP Server that is sending real-time data through one of its many available drivers. But did you know you can setup devices in a "Simulated" mode for a variety of client testing purposes when a live device isn't available?

Continuing our Tech Support Corner blog series, this post covers how the "Simulated" device property works, why you might implement it into your testing and a brief walkthrough on connecting a variety of client applications to a simulated device in TOP Server.

Cogent DataHub® is a gateway that enables a wide range of connectivity interfaces for different data sources such as OPC UA, OPC DA, ODBC, DDE and so much more.  Included in those available interfaces is the ability to act as both an MQTT client and broker even including Sparkplug B support for enabling MQTT integration with many other types of systems that don't natively support MQTT.

A key facet of the MQTT specification that can sometimes be complex for our users and cause issues with compatibility between DataHub and other MQTT clients and brokers is how to handle the formatting of MQTT messages. As you may or may not know, while MQTT does specify how to construct a message header for routing by an MQTT broker, it does NOT specify the actual message content. This tends to be a challenge when MQTT clients from different developers need to work together, since they need to be using the same format for the message content.

In this video blog, I'll show you how to use DataHub V10's Advanced MQTT Parser capability to specify flexible formats that will work with virtually any other vendor's MQTT clients and brokers.

Many AVEVA™ users are probably already aware of the native connectivity options they have for interfacing with different systems. Many AVEVA users have also turned to TOP Server over the years, both for standardizing device connectivity in a single server and for drivers/protocols not available as native AVEVA options.

Those users of AVEVA System Platform have traditionally connected to TOP Server directly via either its native SuiteLink interface or OPC DA Classic. AVEVA's OI Gateway provides those users the additional option of connecting to OPC UA data sources, for easier and more secure remote connections to such data sources.

In this blog post, we will cover the basic steps to connect AVEVA System Platform to TOP Server via OPC UA, expanding device connectivity options for AVEVA users.

If you are reading this post, chances are you have configured your TOP Server project and are communicating with your devices successfully. Perhaps, you also have a client application successfully writing and/or reading to or from TOP Server. Did you know all TOP Server drivers provide several different Scan Modes for controlling how client requests affect the polling frequency for your configured devices? In fact, these Scan Modes apply to all client connection types including OPC UA, OPC DA and AVEVA SuiteLink.

Continuing our Tech Support Corner blog series, this short post will discuss the five Scan Mode options available in the TOP Server Device Properties. Each Scan Mode serves a different purpose depending on your specific scenario. We will explain each mode, giving you a better understanding of which mode is best for your situation. Correctly setting the Scan Mode to match the capabilities of your device will help to provide optimal performance for your automation system.

AVEVA™ users already have a wide range of connectivity options for interfacing with different systems. For many years, OmniServer has been expanding that connectivity to include non-standard, non-PLC type devices that don't have an existing off-the-shelf communications driver. Users of AVEVA System Platform have traditionally connected to OmniServer via either the native SuiteLink interface or OPC DA Classic. AVEVA's OI Gateway provides those users the additional option of connecting to OPC UA data sources, for easier and more secure remote connections to such data sources.

In this blog post, we will cover the basic steps to connect AVEVA System Platform to OmniServer via OPC UA, expanding non-standard device connectivity options for AVEVA users.

AVEVA™ users already have a wide range of connectivity options for interfacing with different systems. Cogent DataHub® also supports an extensive selection of connectivity to different systems that users sometimes need to access from AVEVA System Platform. Users of AVEVA System Platform have traditionally connected to DataHub via OPC DA Classic. AVEVA's OI Gateway provides those users the additional option of connecting to OPC UA data sources, for easier and more secure remote connections to such data sources.

In this blog post, we will cover the basic steps to connect AVEVA System Platform to Cogent DataHub via OPC UA, expanding connectivity options for AVEVA users.

Ongoing digital transformation and operational visibility initiatives continue to demand the integration of different systems using different technologies. With increased adoption of secure OPC UA and MQTT Sparkplug B, it’s only to be expected that users will have systems that support one or the other technology but need to communicate with each other.

Although OPC UA supports a publish-subscribe mechanism with OPC UA PubSub, and adoption of OPC UA is strong and growing, the reality is there will be situations where the user is already using MQTT Sparkplug B and needs to integrate it with OPC UA or vice-versa, without writing custom code or going through complex configuration.

Software Toolbox was founded in 1996 on the principal of making data and device integration easy by using configurable off-the-shelf software to avoiding writing custom solutions and knowing the pros and cons of and ins and outs of many technologies. That mission remains strong, as you’ll see, as we discuss interoperating between OPC UA and MQTT in this blog post.

If you use OPC UA, you are likely at least somewhat familiar with OPC UA certificates. OPC UA client and server applications typically have Application Instance Certificates to provide application-level security. They are used for establishing a secure connection using Asymmetric Cryptography.

OPC UA certificates include a digital signature by the generator of the certificate. This digital signature can be self-signed or can be signed by a Certificate Authority (CA). Both types of certificates provide the same level of security and can be used in Asymmetric Cryptography. The major difference between CA signed and self-signed certificates in an OPC UA installation is the effort required to deploy and maintain the certificates. The choice of when to use a CA issued certificate versus a self-signed certificate depends on the installation and site requirements.

Many of our products leverage the OPC UA Configuration tool from the OPC Foundation to create and trust certificates and certificate authorities (CA). This tool actually installs with our OPC Data Client toolkit but is also available from the OPC Foundation. But how do we navigate this tool and the use of OPC UA certificates as a whole?

In this blog post, we will cover both methods of UA certificate signing, as well as the tool mentioned above for easily managing UA certificates for your OPC UA applications.

Are you an AVEVA™ System Platform user but you also have some other client or system (HMI, SCADA, other) and need that system to access data from System Platform?  It's a use case that sometimes occurs if your company is acquired another company and a non-AVEVA HMI/SCADA came as part of the assets.  Or perhaps your company merged with another and now your AVEVA system is expected to integrate with other systems.  Your options for sharing data largely depend on what software interfaces these "other systems" support.

In this blog post, I'll discuss how to share your AVEVA System Platform 2020 (or newer) data via OPC UA (without using OI Gateway) using the TOP Server OPC UA Client driver for situations where you have another non-OPC UA capable client application that needs access to process data in your AVEVA system.

A common use case that we encounter with many AVEVA™ users is the need to share data from System Platform with some other client or system (HMI, SCADA, other). It's not uncommon for a company to be acquired by another company and its assets and a non-AVEVA HMI/SCADA came as part of the assets.  Or perhaps a system is being add with limited interfaces for external connectivity.  Your options for sharing data largely depend on what software interfaces these "other systems" support.

In this blog post, I'll discuss how to share your AVEVA System Platform 2020 (or newer) data via OPC UA (without using OI Gateway) using the OPC Router for situations where you have another non-OPC UA capable client application that needs access to process data in your AVEVA system such as an ERP system, IIoT platform, web service and more.

If you’re reading this post, you’ve almost certainly at least heard of DCOM. And, possibly, you’re one of many who have struggled over the years with the trials of configuring remote OPC Classic connections between machines where DCOM inevitably increased your time and difficulty for what should be a relatively painless task.

DCOM Hardening is Permanent in 6d 1h 34m 0s

DCOM hardening with no option to disable it is coming up fast - March 14, 2023. If you haven't already made a plan to either migrate away from DCOM communications entirely or address how to keep your process systems that will still rely on remote OPC Classic over DCOM working reliably, time is running out. Downtime is costly and a system that is using OPC Classic and hasn't been evaluated to determine the effects of DCOM hardening could be vulnerable to communication breaks.

This blog post discusses 6 types of options to relieve DCOM hardening pain. These include alternatives to DCOM that cover a range of use cases depending on what software you already have installed and your existing system architecture. We also have a comprehensive guide that you'll be able to request that addresses what DCOM changes will be needed if you're not in a position to migrate currently.  Our technical support team are also willing to discuss your specific requirements with you, so you're not on your own out there! 

Software Toolbox Products DCOM Readiness and Action FAQs

Are you or have you ever been in a situation where you were working with both an AVEVA™ solution and some other client or system (HMI, SCADA, other) and needed to share data?  Perhaps your company acquired another company and its assets and a non-AVEVA HMI/SCADA came as part of the assets.  Or perhaps your company merged with another and now your AVEVA system is expected to integrate with other systems.  Your options for sharing data largely depend on what software interfaces these "other systems" support.

In this blog post, I'll discuss how to share your AVEVA System Platform 2020 (or newer) data via OPC UA (without using OI Gateway) using the Cogent DataHub® for situations where you have another non-OPC UA capable client application that needs access to process data in your AVEVA system.

For users that have never worked with OmniServer, it can be intimidating thinking about how to take information out of a device manual or protocol document and convert that into an OmniServer protocol for your device. OmniServer makes this significantly easier, though, than alternatives such as custom code, especially once you're familiar with how OmniServer works and how to get started.

Continuing our Tech Support Corner blog series, this blog post covers six tips I know should help any relatively new users be successful getting OmniServer connected to your non-standard devices as quickly as possible.

If you're reading this, you likely have at least one Siemens S7 PLC on your network being used in your industrial process and need to integrate data from that process. And, like many of our Siemens users, you're likely interested in accessing symbolic references (versus the traditional Siemens variable addresses) supported by newer S7 controllers.

In this video blog, I'll show you how to get started using our Siemens S7 Plus Ethernet driver (part of the Siemens S7 Plus Suite) to connect and gather real-time process data from Siemens S7-1500 and S7-1200 PLC symbolic variables/tagnames for AVEVA Wonderware applications.

As you may be aware, Wireshark is an incredibly useful freeware tool for capturing network traffic on a computer. Our support engineers find it to be invaluable for troubleshooting Ethernet communications issues, as it provides visibility into more than just the protocol data packets, including handshaking calls and responses.

Wireshark also provides options for specifying capture filters (for defining a smaller subset of data to be captured that you're interested in) or you can capture all traffic and apply a display filter to narrow down the traffic that is visible.

Continuing our Tech Support Corner blog series, this blog post covers how to go even further using Wireshark by defining scripted custom Wireshark captures for specific use cases, which is helpful for capturing infrequent issues without wasting a lot of unnecessary hard drive space.

OPC Router already includes a wide range of features that you may already be taking advantage of. You're likely also aware that OPC Router is regularly updated to add additional useful features and tools, and to resolve any known issues, as part of its continuous improvement process.

In this post, I will cover new features and enhancements available in OPC Router V4.27 including:

• New plug-in for OPC UA Pub/Sub (Publish/Subscribe) for expanded OPC UA functionality with a new efficient method for transferring data
• Support for the  OPC UA Cloud Library providing the ability to create and use centralized specifications based on OPC UA Companion Specifications
• Easier Docker container support with an included, ready-configured Docker sample script

Do you find yourself in need of troubleshooting a TCP connection, but your IT department has everything locked down, so you're unable to install third-party Troubleshooting tools without permission? An often overlooked but effective tool for troubleshooting TCP socket connections is PowerShell.

Continuing our Tech Support Corner blog series, this blog post covers how to use PowerShell to effectively determine what issues you may be having with a problematic TCP Ethernet connection.

A key feature of any HMI package is the ability to not only show the current state of your control system, but to then store that information for historic purposes. But being able to easily access that historical data is key for making important decisions.

LGH File Inspector enables scalable, fast access to local daily historical data files (*.lgh files) logged by AVEVA InTouch™ HMI and SCADA applications without the limitations imposed by other solutions.

In this blog post, we'll cover how to seamlessly integrate LGH File Inspector with InTouch using InTouch scripting using two different methods.

If you're familiar with OmniServer, you likely already know how OmniServer is commonly used to retrieve information from devices that use ‘non-standard’ protocols to communicate such as weight scales, barcode readers, and printers either over serial connections or Ethernet connections.

But a common challenge is configuring an OmniServer but not having a real device physically available to test against. However, with a little extra configuration and a second PC with OmniServer installed, you can create a "device" version of the same protocol to test against.

Reviving our "OmniServer Did You Know?" blog series, I will cover how a second OmniServer can be configured to act as a test device for troubleshooting your protocol when a physical device isn't available.

The Google Cloud Platform (GCP) is Google’s cloud solution that brings all of Google’s cloud computing services together. Google’s own services, such as Google Search and YouTube, run on the GCP, but end users can also use their cloud services.

Google Cloud Platform, for the Internet of Things (IoT) area, offers their “Cloud IoT Core” services, which provide the functionalities to connect large quantities of devices via an integrated MQTT broker. In this blog post, we will show the necessary steps for connecting this Cloud IoT Core to the different data interfaces supported by OPC Router.

Great job! You managed to configure Cogent DataHub® to fit your needs, and now you are ready to run it in a production environment, but you are left with one question – “How in the world do I run DataHub as a service?”.

Running applications as Windows services has multiple benefits but, perhaps, the most beneficial reason to run an application as a service is the ability to let the application/process run in the background without the need for a user to be logged on the operating system. For that reason, this might be why you are looking at how to run it as a service, whether you are tunneling, logging, aggregating, historizing data, and/or using Datahub as a Gateway.

Continuing our Tech Support Corner blog series, if you find yourself in this situation like other users over years, do not worry. This post will walk you through the process of running DataHub as a service as well as how to access its properties from a local and/or remote machine.

Following on the recent OPC Data Client 2021.3 release a few months ago, the OPC Data Client toolkit has been updated again to give developers more options, help them deal with Microsoft technology changes, and add new functionality to their applications. We will cover the highlights here in this technically deep blog post.

Be sure to read about the DCOM hardening that Microsoft is performing and options to be ready, to get ahead of potential support calls from your users.

TOP Server for AVEVA™ users are probably aware that TOP Server supports several methods for connecting AVEVA™ software solutions. TOP Server simultaneously supports SuiteLink, OPC DA Classic and OPC UA (as well as DDE for legacy applications). Users of AVEVA System Platform specifically commonly connect to TOP Server via either SuiteLink or OPC DA.

In this blog post, we will cover the basic steps to connect AVEVA System Platform to TOP Server via OPC DA, expanding connectivity options for AVEVA users. We'll also make our step-by-step quick start application note available for getting started.

The LGH File Inspector software solution enables rapid query and export of Wonderware InTouch LGH files to Excel & CSV for analysis and reporting. With Version 3.0, the licensing architecture has been redesigned for greater flexibility and ease-of-use.

In this blog post, we'll explain in more detail how the new licensing model benefits new and existing users.

Cogent DataHub® (from our developer partner/publisher Skkynet) provides a wide selection of connectivity options to OPC DA, OPC UA, OPC A&E, Databases, Excel, ODBC, DDE, Linux, Modbus.  As you may have already learned recently, DataHub Version 10 now includes support for integration with a wide range of common external historians. This expands your options for which data sources are compatible for historization in your chosen historian solution beyond the historian's native interfaces.

In this blog post, we'll detail how to get started integrating your data sources accessible by DataHub with AVEVA™ Insight, by writing data to your AVEVA Insight instance while also making that same historical data available for trending, visualization and reporting for both DataHub and external historical clients supporting OPC UA Historical Access (HA). 

Cogent DataHub enables a wide range of connectivity interfaces for different data sources such as OPC UA, OPC DA, ODBC, DDE and so much more.  This makes DataHub a flexible gateway commonly used for data integration by external software such as HMI, SCADA, MES, historians and other client applications.

In this video blog, I'll show you how to use DataHub V10's support for OPC UA Alarms & Conditions to enable OPC Classic Alarms & Events servers to work with newer OPC UA clients supporting Alarms & Conditions.

Software Toolbox has a long-standing history of offering supplemental solutions that fit right in with AVEVA™ (formerly Wonderware®) projects. Many of you will be familiar with our TOP Server for AVEVA™ that offers a variety of device connectivity options, and a variety of client interface options like SuiteLink, OPC DA, and OPC UA.

SuiteLink is a communications protocol that runs over TCP/IP at the application layer, created by Wonderware to replace/succeed FastDDE, in the mid-1990's. Unlike OPC DA, SuiteLink doesn’t rely on COM or DCOM technology, making SuiteLink a common choice for remote connectivity to Software Toolbox solutions.

Continuing our Tech Support Corner blog series, this post shares best practices and procedures to follow when attempting to troubleshoot a SuiteLink connection, specifically when it comes to using SuiteLink clients with TOP Server. While this post specifically uses TOP Server as the SuiteLink server, the same techniques and concepts also apply to OmniServer, which also has a SuiteLink client Interface and is commonly used with AVEVA solutions.

If you are reading this post, chances are that you are somewhat familiar with TOP Server as well as how to configure it to communicate with various devices. Perhaps, you are also familiar with how to configure different settings, OPC UA endpoint settings, Licensing, Stop and Start the Service, and, if you are a developer, you might be familiar with the development resources that TOP Server offers such as the Remote Config REST API and the OPC.NET interface.

However, during our daily interaction with end-users, we often find that there is a misconception of what the TOP Server application is composed of and how each component contributes to delivering the product that you interact with daily.

Continuing our Tech Support Corner blog series, this short post will discuss the various components of TOP Server and clarify how each component contributes to the macro process that allows the application to deliver communication between your process devices and your various IT/OT systems.

Cogent DataHub is known for its extensive connectivity to OPC DA, OPC UA, OPC A&E, Databases, Excel, ODBC, DDE, Linux, Modbus.  As you may have already learned, the DataHub Version 10 now includes support for integration with a wide range of common external historians, expanding your options for which data sources are compatible for historization in your chosen historian solution.

In this blog post, we'll detail how to get started integrating your data sources accessible by DataHub with AVEVA™ Historian by writing data to your AVEVA Historian while also making that same historical data available for trending, visualization and reporting for both DataHub and external historical clients supporting OPC UA Historical Access (HA). 

For various reasons, many organizations still have one or more disconnects between the PLCs and other control devices closest to the ultimate process and the upstream systems responsible for coordinating efforts across the enterprise. In an ideal world, all data exchange between all systems in an enterprise would be automated for the greatest efficiency.

In this post (based on the article "Removing five critical media gaps" by our partner company, inray Industriesoftware GmbH), we will discuss five of the most common gaps where an organization's ERP system may still be disconnected from underlying processes and data sources. And we'll discuss how OPC Router provides the ability to eliminate those unnecessary gaps.

2021 furthered the transformations of 2020 as industry worldwide continued to adapt to succeed in the face of new challenges such as supply chain, a growing labor shortage, and exploding customer demand.  

This post is our 5th annual sharing of references to learning resources and new technology releases that users have told us were the most helpful to them over the course of the last year.

Updates are made to Omniserver several times a year, adding useful features and tools, as well as resolving any known issues as part of our continuous improvement process.

In this post, I will cover updates and enhancements available in OmniServer V3.2.0.12 that increase the usability of OmniServer with respect to migrating and saving configurations, monitoring statistics and keeping current with Microsoft technologies.

Cogent DataHub is known for its extensive connectivity to OPC DA, OPC UA, OPC A&E, Databases, Excel, ODBC, DDE, Linux, Modbus.  The latest Version 10 release expands connectivity to include a wide range of common external historian solutions for historizing industrial data and integrating historized data with other systems.

In this blog post, we'll highlight some specific key details about which historians are supported and how other DataHub functionality works with those historians to provide flexible options.

In keeping with ongoing continuous improvement initiatives, TOP Server for AVEVA V6.11 adds drivers, as well as enhancing existing drivers and resolving known issues for over 30 drivers and plug-ins.

In this post, we'll cover the key features released in V6.11 in more detail, namely the new Siemens S7 Plus Ethernet driver with symbolic address support for S7-1500 and S7-1200 controllers, several powerful scalability enhancements for BACnet and important updates to several oil and gas drivers, including how they benefit you as a TOP Server user.

Cogent DataHub is known for its extensive connectivity to OPC DA, OPC UA, OPC A&E, Databases, Excel, ODBC, DDE, Linux, Modbus.  The latest Version 10 release adds a huge amount of new or expanded functionality that further confirms our saying that "once the data is in DataHub, it can go anywhere".

In this blog post, I'll provide insight into key new features including support for OPC UA Alarms & Conditions, support for Sparkplug B for both the MQTT Client and Broker, support for reading and writing with multiple popular external historians and more. Not only will I cover what these new functionalities provide but how they can help you deliver secure, integrated connections within and between your plants, to the cloud and beyond, giving you the data and perspective you need to make critical decisions for your enterprise.

If you've seen our other, more detailed posts (specifically our Exploring OPC UA post and the DataHub OPC UA video how-to) on getting Cogent DataHub working with OPC UA clients and servers, you are probably already familiar with configuring Cogent DataHub for secure access from an OPC UA client. However, we are commonly asked how to quickly get the DataHub OPC UA server interface ready for an OPC UA client to securely connect for accessing data from the variety of other interfaces that DataHub supports.

Continuing our Tech Support Corner blog series, this short post covers just the basics for setting up the Cogent DataHub OPC UA server interface to use the highest level of security and to require a client to specify a username and password for authentication.

If you’re a user of the Allen-Bradley ControlLogix Ethernet driver in TOP Server for AVEVA, you may be familiar with the different protocol modes available during device configuration. The three distinct options of Symbolic, Logical Blocking, and Logical Non-Blocking provide users with advanced control over how data is read and addressed from the controller.

Configuring protocol modes is usually only suggested for advanced users who have a solid understanding of each mode, and how their Logix programs are structured. To that end, continuing our Tech Support Corner blog series, this blog post will break down each of these protocol modes, while exploring their benefits and drawbacks, to provide you a clear understanding of each protocol. This post will provide the advanced knowledge needed in a usable way to best serve your own project!

Following on the recent OPC Data Client 2021.2 release a few months ago, the OPC Data Client toolkit has been updated again to further extend it's OPC UA client functionality. 

The new updates provide developers of custom OPC client applications with new operating system support, even more examples including Powershell examples, and a large number of improvements to all the supported OPC interfaces to increase flexibility, troubleshooting, and user experience, while further decreasing development time. 

In a recent blog post about MongoDB, we discussed how non-relational database differ from relational databases like SQL and MySQL. The fact of the matter is, relational databases are widely used and still just as popular in the industrial automation space as ever. A popular alternative to SQL and MySQL is MariaDB which is an open source relational database.

This blog post (based on the article "What is MariaDB? A comparison with MySQL" by our partner company, inray Industriesoftware GmbH) discusses what MariaDB is, comparing it to MySQL so you can determine if MariaDB is a better database option for your company.

If you're already taking advantage of the wide range of features in OPC Router, you're likely aware that OPC Router is regularly updated to add additional useful features and tools, and to resolve any known issues as part of its continuous improvement process.

In this post, I will cover new features and enhancements available in OPC Router V4.26 including

• Expanded Edge device flexibility with support for Docker container instances
• Remote configuration for management of one or more instances (including Docker instances)
• Support for Influx DB2 and InfluxDB Cloud
• Enhanced support for referencing and management of external libraries 

As you may be aware, OmniServer is updated several times a year to add additional useful features and tools, and to resolve any known issues as part of our continuous improvement process.

In this post, I will cover updates and enhancements available in OmniServer V3.2.0.11 that enhance the usability of OmniServer Professional Edition for email alerts and reports and also an update that makes it easier to run OmniServer as a Windows service.

I think it's safe to say that when we're discussing databases in the context of industrial process control, SQL Server is where most of our brains tend to jump. The proliferation of SQL (and other traditional relational databases) across most, if not all, industries for process control applications cannot be denied. But SQL (and others) do certainly have some limitations.

This blog post (based on an article by partner company, inray Industriesoftware GmbH) discusses how MongoDB, a non-relational database (i.e. NoSQL database) are fundamentally different from the SQL Servers of the world and how MongoDB can be a good alternative to relational databases for some applications.

OmniServer's connectivity and data parsing capabilities are its primary job; however, they are only part of how OmniServer helps with integrating non-standard devices with Inductive Automation's Ignition HMI/SCADA.  How does the device data actually make it into Ignition and what devices can you connect Ignition to using OmniServer?

In this video blog, I'll show you how to use OmniServer for TPI to integrate vibration data into Ignition via an OPC UA client connection from Ignition to OmniServer - all without the expense and headaches of having to write custom code.

If you're a TOP Server for AVEVA (formerly Wonderware) user, you've certainly connected to a device configured in TOP Server using the included OPC Quick Client at one time or another. But if you've just been launching the Quick Client from the TOP Server toolbar, you may be missing some very useful features.

Continuing our Tech Support Corner blog series, this blog post covers five tips you can use to get the most out of your experience using the OPC Quick Client with TOP Server and other OPC DA servers.

You may be aware that OmniServer is updated several times a year to add additional useful features and tools, and to resolve any known issues as part of our continuous improvement process.

In this post, I will cover updates and enhancements available in OmniServer V3.2.0.10 designed to make it easier to backup and/or move your project configurations between machines (whether during migrations or new installations of OmniServer).

Continuing our Exploring OPC UA blog series, we're still going into the specifics of OPC UA security configuration in key Software Toolbox solutions that are OPC UA capable.

In this ninth post of the series, we will focus on OPC Router, focusing on stepping through what the settings are in OPC Router and how to get connected both for your OPC UA clients and servers.

If you've been following our ongoing Exploring OPC UA blog series, we've been covering key Software Toolbox solutions and the specifics of configuring OPC UA security and connectivity.

In this eighth post of the series, we will focus on the OPC Data Client development toolkit, with the primary topic being how to exchange security certificates and establish a trust relationship between your custom OPC UA client and an OPC UA server.

IoT, IIoT, MQTT, Connectivity of Things, Big Data, The Cloud - by now, you've heard these terms in some way, shape or form.  Perhaps you're working on a project requiring you to push and/or pull important process or business data to/from a cloud solution. Big data analytics applications ranging from predictive maintenance to "smart" manufacturing, amongst many other use cases, are becoming more and more common.

And Google© is a household name both in the private and professional world. Chances are, you got here using Google – whether through a Google search, or by using Google Chrome (or both). But did you know that Google has their own cloud solution called Google Cloud IoT Core©? Amongst many other things, Google Cloud IoT Core acts as an MQTT broker for storing and sharing important data in a secure cloud along with artificial intelligence and analytics and many other IoT services.

But how do you go from your data sources to Google Cloud IoT Core? In this second post in a series about connecting DataHub to IoT solutions (if you missed our first post on connecting to Amazon AWS IOT Core©, click here), we'll step through how you can configure Google Cloud IoT Core and connect it to your process and business data sources using the Cogent DataHub IoT Gateway©.

Following on the recent OPC Data Client 2021.1 release a few months ago, the OPC Data Client toolkit has been updated again to further extend it's OPC UA client functionality. 

The new updates provide developers of custom OPC client applications new options to interact with even more OPC UA servers or more richly with existing OPC UA servers. This blog post teaches you how OPC UA PubSub security is different from regular OPC UA security, how to improve JSON/OPC UA PubSub interoperability with a new utility, and why you might care about OPC UA File Transfer. 

If you've been following our ongoing Exploring OPC UA blog series, we've been covering key Software Toolbox solutions and the specifics of configuring OPC UA security and connectivity.

In this seventh post of the series, we will focus on OPC Data Logger, specifically stepping through settings related to security, endpoints and certificate management and connecting OPC Data Logger to OPC UA servers for logging data.

As you may have seen in our recent posts in our ongoing Exploring OPC UA blog series, we've been going into the specifics of OPC UA security configuration in key Software Toolbox solutions that are OPC UA capable.

In this sixth post of the series, we will focus on Cogent DataHub, focusing on stepping through what the settings are in DataHub and how to get connected both for your OPC UA clients and servers.

In our ongoing Exploring OPC UA blog series, we have shifted the focus from general concepts about how OPC UA certificates and security work to looking at practical usage of OPC UA in specific Software Toolbox solutions. Last time, we focused on configuring TOP Server for OPC UA connectivity.

In this fifth post of the series, we will focus on OmniServer, our solution for getting data from non-standard devices into OPC UA and other client applications. We'll step through what the settings are in OmniServer and how to get your OPC UA client applications connected.

So far in our ongoing Exploring OPC UA blog series, we have primarily taken a general look at OPC UA Certificates and security and how they are used by OPC UA clients and OPC UA servers to keep industrial data secure.

In this fourth post of the series, we take the series down a more specific path by starting to look at the settings and configuration of OPC UA for specific Software Toolbox solutions. This post focuses on TOP Server for AVEVA. We'll step through what the settings are in TOP Server and how to get connected both for your OPC UA client and servers.

If you're a TOP Server for AVEVA (formerly Wonderware) user, you've certainly connected to a device configured in TOP Server using a topic name. But did you know you can create custom topics called aliases with any meaningful name you would like to represent your devices?

Continuing our Tech Support Corner blog series, this blog post covers how to easily add define meaningful aliases for your devices in TOP Server for use as topics in your client applications.

Developers of custom OPC client applications have new options, enhanced troubleshooting tools, runtime configuration flexibility, and improved utilities to help them in the recently released 2021.1 (5.60) version of the OPC Data Client Toolkit.

In this technically hot blog post, we will cover the release highlights with links to documentation, and, as always, the full detailed release notes are available in our knowledge base. Also if you did not see the 2020.3 (5.59) release post, that one was packed with technical details.

While the recent winter storm in Texas and its rolling energy shortages has brought the subject of the availability of affordable energy and deregulation of power markets to the forefront of the conversation, this has been a problem in many areas of the world for a long time. This is mainly because of the large fluctuations in the price of energy that both residents and businesses have to endure.

It's ultimately the law of supply and demand driving such issues - when energy supply is eclipsed by extraordinary demand for it, an inconvenience during the best of times becomes a crisis in the case of extreme situations such as unexpected winter weather, devastating storms, hotter than normal summers and other unpredictable situations.

In the case of manufacturing and other industries that rely on energy as an input for operations, the cost of energy can literally determine whether a production run is profitable or not. This post discusses methods for monitoring energy costs in real-time from your HMI, SCADA or MES system using OPC UA or OPC DA, for decision support to prevent avoidable losses. 

IoT, IIoT, MQTT, Connectivity of Things, Big Data, The Cloud - I'm sure you've at least heard these terms in the course of your day (whether in the scope of your job or in an advertisement during a football game you happen to be watching).  Maybe you're even working on a project requiring you to push and/or pull important process or business data to/from a cloud solution - possibly for big data analytics applications ranging from predictive maintenance to "smart" manufacturing, amongst many other use cases.

And Amazon© - well, I'd wager there isn't a single person out there who doesn't know who Amazon is. But did you know they have their own cloud solution called Amazon IoT Core©? And maybe you didn't also know that Amazon AWS (Amazon Web Services©) IoT Core acts as an MQTT broker for storing and sharing important data in a secure cloud along with artificial intelligence and analytics and many other IoT services.

But how do you go from your data sources to AWS IoT Core? In this post, we'll step through how you can configure "things" in Amazon AWS IoT Core and connect them to your process and business data sources with the Cogent DataHub IoT Gateway©.

With OPC DA Classic having been the de-facto standard for integrating industrial automation systems for so many years, I'm sure there are quite a few of you who might have custom developed OPC DA servers using SLIK-DA. Now, of course, migrations to OPC UA are on the rise with its enhanced security, encryption and efficiency.

Of course, the prospect of replacing that OPC DA server entirely with a replacement that supports OPC UA might be less than ideal. But have you considered adding an OPC UA server interface to that existing OPC DA custom application?

In this video blog, we teach you how to add an OPC UA Server interface to your existing OPC DA Server interface using the SLIK-DA/UA rapid development toolkit with your custom software application (NO ADDITIONAL CODE). If you missed our last post on how to add an OPC DA interface to your custom software, click here.

So your organization has a custom developed application that is performing some important task and you've been tasked with providing access to that software for an OPC DA client or clients. Adding an OPC DA server interface to a custom application that either you've developed or that you've taken over from someone else can be a daunting task.  This is especially true if you're unfamiliar with the low level nuts and bolts of the OPC DA Classic specification.

In this video blog, we teach you how to add an OPC DA Server interface to your custom software application using the SLIK-DA/UA rapid development toolkit.

2020 was an extraordinarily challenging year for the world and, as a result, a phenomenally transformational year in manufacturing as industries worldwide had to adapt to succeed in the face of new challenges. 

We start each year off, in the spirit of a new year, with sharing references to learning resources that users have told us were the most helpful to them over the course of the last year. This year's post contains an extraordinary amount of virtual technical training opportunities.

With the recently released 2020.3 (5.59) version of the OPC Data Client Toolkit, developers of OPC Classic client applications can now use .NET Core and have more flexibility in managing optimizations in their applications. Developers using OPC UA PubSub have more methods and options to aid in their development.  More example programs will help new users get started faster or existing developers leverage other functionality in their applications.

In this technically hot blog post, we will cover the release highlights with links to documentation, and, as always, the full detailed release notes are available in our knowledge base.

An often important task when logging important process data to a database or even to the cloud is verification that the data has been logged. This ensures that data has been successfully logged and will not be lost when overwritten in the downstream process.

In this video blog, we'll step through the configuration required in the OPC Data Logger for logging important process data to a database on condition related to a monitored item and how to perform a writeback to the OPC data source confirming the data has been successfully logged.

With the advent of cloud-based solutions in every industry, it's only natural that you might need to migrate from a traditional locally-hosted SQL database for logging your process data to Azure. Fortunately, logging both to traditional SQL and Azure SQL are similar in many ways and OPC Data Logger makes it possible to log to both for OPC UA and DA data sources.

In this video blog, we'll review the basic setup and architecture for OPC Data Logger and then step through the configuration required for logging to SQL and Azure SQL from an OPC server.

TOP Server for AVEVA™, formerly Wonderware provides connectivity to hundreds of device types and protocols, but that's not all.  With the TOP Server OPC Client Suite, it's also possible to use your existing classic OPC DA and OPC XML-DA servers with OPC UA clients.

In this video blog, I'll show you how to make a secure OPC UA connection from OPC UA clients supporting the Data Access profile to TOP Server for integrating process data from OPC DA Classic servers using the TOP Server OPC DA Client driver.  I cover the basics of connecting to your OPC DA server and making an OPC UA connection using an OPC UA test client.

If you're following our blog posts on integrating XML data, we're discussing methods our tech support team suggests when asked how to integrate XML (eXtensible Markup Language) data with other systems such as OPC clients or servers, databases, devices or even the cloud.

Continuing this discussion on Integrating XML Data (part of our continuing Tech Support Corner blog series), this post covers how to integrate XML data with a variety of other systems including OPC clients and servers, databases, IIoT and more using the OPC Router. 

If you've read our other posts on sharing XML data, you'll remember that our tech support team regularly gets asked how to integrate XML (eXtensible Markup Language) data with other systems such as OPC clients or servers, databases, devices or even the cloud.

Continuing our discussion on Integrating XML Data (part of our continuing Tech Support Corner blog series), this post covers how to integrate XML data with a variety of other systems including OPC clients and servers, databases and more using the built-in scripting engine and interfaces of Cogent DataHub. 

If you read our last post on sharing XML data, you may recall that our tech support engineers are regularly asked how to take data provided in an XML (eXtensible Markup Language) format (file or data stream) and share it with other systems such as OPC clients or servers, databases, devices or even the cloud.

In this Integrating XML Data sub-topic of our continuing Tech Support Corner blog series, this post covers how to easily integrate XML data with OPC systems when designing a custom developed application. 

A question our tech support engineers get asked quite regularly is how to take data stored in an XML (eXtensible Markup Language) file and share it with other systems such as OPC clients or servers, databases, devices or even the cloud.

Continuing our Tech Support Corner blog series, this post covers a high level review of what options are available for integrating XML file data with your other systems. As part of this series, we'll have supplemental posts on each of the options discussed covering how to use them in more detail. 

As you may be aware, OmniServer is updated several times a year to add additional useful features and tools, and to resolve any known issues as part of our continuous improvement process.

In this post, I will cover updates and enhancements available in OmniServer V3.2.0.5 to help you with increased flexibility for implementing protocols and updates for OPC UA client connectivity for integrating all of your non-standard devices.

In follow up to my teammate Marc’s post last week around OPC UA and network traffic, this week I’m going to explore firewall ports in more detail. My goal is to help you understand where IT is coming from when they get concerned about any open inbound ports on firewalls. There is more to it than the obvious which is why they ask a lot of questions. This is especially true when one is talking about a connection that is coming from outside the plant firewall, but also even when it’s a port between a business and a production network.

Through understanding more, you’ll be able to have collaborative discussions with your IT team, where you can weigh the risks with IT as your partner, look for options that address the risks, and accomplish the movement of data required to run your business in ways that address your application-specific security concerns.

The adoption of OPC UA technology continues to grow more with each passing year.  And for good reason.  OPC UA provides a means to encrypt data as it is transferred between client and server that other client interface options simply do not. But when it comes time to have that discussion with your IT department around whether they are going to let you run OPC UA inside the firewall on a network, they likely will have concerns centered around common IT concerns in networks. 

Continuing our Tech Support Corner blog series, this post covers some common concerns that our support engineers have encountered from process engineers collaborating with their IT department about OPC UA client's and servers running on their network and the factors to consider in those discussions. 

As you may already be aware, the Cogent DataHub has a wide range of flexible connectivity options between different data sources such as MQTT, OPC UA, OPC DA, ODBC, DDE and so much more.  MQTT client and broker functionality in particular allow DataHub to integrate MQTT data sources with HMI, SCADA, MES, historian and other systems that don't natively support MQTT.

In this next installment of our Cogent DataHub Virtual Training series, we will cover step-by-step how to easily connect 3rd party MQTT clients to the DataHub MQTT broker and convert their data for access by your own systems with OPC UA or OPC DA client capabilities.

Access to various industrial data via RESTful web services is increasingly becoming necessary in this era of inter-connectivity and big data. From sources such as devices with self-hosted web services to relevant market data such as weather information and pricing for commodities and energy, there is a host of relevant data to be integrated from such RESTful web services.

In this video training blog post, we will cover step-by-step how to easily connect to and consume data from RESTful web services and then push that data to OPC and SQL systems with the OPC Router.

Many of the great questions in life begin with the word ‘where’. Where do we come from? Where are we going? Where should I install my LGH File Inspector?

While I cannot provide a whole lot of input on the first two questions, I do have some suggestions on where to install your LGH File Inspector.

In this Tech Support Corner blog post, we will explore some common factors that we have seen impact, or drive, the ideal placement of an LGH File Inspector installation – a question that we get quite commonly from users like you.

Cogent DataHub is always expanding its wide range of flexible connectivity options between different data sources such as MQTT, OPC UA, OPC DA, ODBC, DDE and so much more.  With the advent of IIoT and its increasing adoption across industries, connectivity to various traditionally non-IIOT data sources via MQTT is key.

If you're not familiar with the concept of a virtual or digital twin, it's the idea of virtual modeling a physical asset or system.  Ultimately, the key motivators for creating digital twins is having the ability to accurately model and predict what will happen with the real-world physical equivalent of that digital twin.  Digital twins are extremely beneficial towards predictive analytics used for pro-active maintenance and process optimization across industries.

In this next installment of our Cogent DataHub Virtual Training series, we will cover step-by-step how to easily connect and push data from OPC data sources to digital twins in the Azure IoT Hub including how to optionally do so through a network DMZ (DeMilitarized Zone) using an additional DataHub as a proxy server for even greater security.

While TOP Server for AVEVA™, formerly Wonderware provides connectivity to hundreds of device types and protocols, that is only part of how TOP Server helps with integrating industrial process data with external software such as AVEVA™ System Platform, formerly Wonderware and other client applications.

You're likely aware that TOP Server is an OPC UA server.  But TOP Server can also act as an OPC UA client for integrating with other OPC UA servers, as well.  For situations where you have a UA server to integrate but your client does not support OPC UA, but does support one of TOP Server's other client interfaces, TOP Server can be the gateway solution. This is especially valuable for AVEVA users who wish to keep using AVEVA Suitelink, OPC DA, or have not migrated to a version of AVEVA applications that support OPC UA Client functionality. 

In this video blog, I'll show you how to make a secure OPC UA connection from TOP Server to other OPC UA servers supporting the Data Access profile.  We cover the basics of configuring the OPC UA Client driver in TOP Server and making an OPC UA connection to another OPC UA server.

Cogent DataHub enables a wide range of flexible connectivity options between interfaces for different data sources such as OPC UA, MQTT, OPC DA, ODBC, DDE and so much more.  This is why we commonly refer to DataHub as a "gateway", as it is frequently utilized for data integration by external software such as HMI, SCADA, MES, historians and other client applications, including for IIoT integration.

In Part 1 of our Cogent DataHub Virtual Training series, we will cover step-by-step how to easily connect OPC UA (Data Access Profile) client applications to your OPC DA Classic server data sources.

As we discussed in the first post of this series, the term "OPC client" often refers to off-the-shelf HMI or SCADA applications.  OPC clients can also be other custom developed software applications in your enterprise that could benefit from access to OPC process data.  Or there might be a new custom application you need to develop that requires access to OPC process data.  In those situations, you need a reliable, straightforward method to enable those applications as OPC clients.

In Part 2 of our series on How to Develop Custom OPC Clients, we will cover step-by-step how to use low-code techniques to read, write and subscribe to OPC process data through building a basic OPC client application in Visual Studio.NET.

Software-based licensing is a commonality among software solutions across all industries, not just industrial process control.  It's flexible, doesn't require physical shipping and is very reliable. But some system architectures can ultimately benefit from another licensing option - hardware keys.

Hardware key licensing is invaluable for high-availability systems for a number of reasons.  We've recently expanded licensing support in OmniServer, the proven OPC solution for integrating non-standard devices that don't have an off-the-shelf driver, to include optional hardware key support.

In this blog post, we'll cover the key reasons that hardware key licensing is beneficial for many OmniServer users.

When you hear the term "OPC client", you may initially think of off-the-shelf HMI or SCADA applications.  However, it's common in enterprises across most industries for there to be other custom developed software applications that could benefit from access to OPC process data.  Or perhaps there is a new custom application you're working on that needs to access OPC process data.  The question, then, is how to enable those applications as OPC clients.

In Part 1 of our series on How to Develop Custom OPC Clients, we will cover step-by-step how to use no-code techniques to bind production data to various types of user interface elements for reading, or writing, or both to build a basic OPC client application in Visual Studio.NET.

As we discussed in Part 1 of our OPC Router Basic Training series, it is quite common for process industry projects to require logging of industrial process data to a database such as Microsoft SQL.  On the other side of the coin, it is also quite common for information such as recipes or other data to be stored in a database such as SQL and to then need to push that data down to process devices.

In Part 2 of the series, we will cover step-by-step how to write stored SQL data to OPC UA and DA servers based on flexible scripted trigger conditions with the OPC Router.

OPC continues to be the standard of choice for interoperability between software and hardware in the multi-vendor real world, with wide adoption of OPC DA Classic still in the majority compared to OPC UA. Accessing remote OPC Classic data sources (i.e. OPC clients and servers are on separate machines and, sometimes, even networks) can be challenging due to a reliance on Microsoft DCOM technology for security and authentication on remote OPC connections.

Anyone who has ever heard of or dealt with configuring DCOM security for remote OPC connections knows it has its challenges.  The good news is that there is an alternative to DCOM for remote OPC Classic connectivity - a solution referred to as OPC tunneling.  In the blog post, we'll discuss five of the key considerations to remember as you're evaluating the best OPC tunneling solution for your projects.

Logging industrial process data to a database such as Microsoft SQL is a common requirement of many projects across industries.  One of the key applications for storing industrial process data is providing historical context and reporting of the process so that better decisions can be made.

In Part 1 of our OPC Router Basic Training series, we will cover step-by-step how to easily connect to OPC UA and DA data sources to SQL databases for logging process data with the OPC Router.

As technical consultants at Software Toolbox, we are often approached by users who need to expose data from a software application they have written, or are writing, to communicate from systems they own to a client, HMI/SCADA, or historian. And, in many cases, there are dozens of applications at different sites that the data needs to reach. The question we are then presented with is, “how can I accomplish this quickly and efficiently while staying within budget?” 

Continuing our OPC Development Toolkits blog series, our hope is to answer this question and share from our experience with OPC since 1996, what our users have told us are the common reasons why they chose to use a commercial OPC server toolkit, and to help readers determine what factors to consider for their specific situation and circumstances.

In the first part of this series, we covered the basics of commercial OPC client development toolkits, with a dive into the benefits of using one, while here in part 2, our focus is on OPC server development toolkits. If you read our blog on OPC client toolkits, you will likely notice a clear overlap in the benefits you gain from using both types of commercial OPC toolkits.

Having ready access to the wide array of industrial data available in an enterprise is increasingly important these days, for a variety of reasons.  With ever-expanding applications for using "big data" towards efficiency initiatives such as digital twins, predictive analytics and predictive maintenance, having the ability to bring all of your industrial data together is essential.

In order to analyze that data, however, the upstream systems performing that analysis need access to the actual data - data that is typically widely dispersed geographically and even departmentally within locations.  One interface that is relatively common for such systems is the ability to act as an HTTP (or REST) client.

This blog post will provide an overview of an easy and secure way to share industrial process data available common OPC UA, OPC DA and SQL database sources with big data and other systems that can act as an HTTP / REST Client using the OPC Router. You'll also have a chance to download our free guide with step-by-step instructions.

In keeping with ongoing continuous improvement initiatives, TOP Server for AVEVA V6.9 expands connectivity support for several existing drivers.  This is in addition to other updates to over 25 drivers and plug-ins.

In this post, we'll cover the key features released in V6.9 in more detail, including updates to OPC UA Client driver data types and tags for EUROMAP 77 compatibility, support for additional GE Fanuc Focas parameters, expanded Torque Tool Ethernet message IDs and more, including how they benefit you as a TOP Server user.

Barcode scanners and printers are devices that are very common in a variety of industries, whether it's for use in a manufacturing process or a multitude of other possible uses.  But how do you go from scanning a barcode to printing that barcode?

In this video, we will cover how to connect to both a Datalogic barcode scanner and a Zebra barcode printer, as well as, transferring the scanned barcode data to the printer automatically.

A common question we are asked as technical consultants at Software Toolbox is “why should I use an OPC toolkit when there is free sample code and other free solutions available to me?” That’s a fair and logical question, but this post takes a different approach. 

Instead, with this 2-part blog series, our hope is to share from our experience with OPC since 1996, what our users have told us are the common reasons why they chose to use a commercial OPC toolkit, and to help readers determine what factors to consider for their specific situation and circumstances.

In the first part of this blog series on OPC development toolkits, we will cover the basics of commercial OPC Client Development Toolkits, with a dive into the benefits of using one, while in part 2, we will look at OPC Server Development Toolkits.

With the rising security demands of Industry 4.0, OPC UA provides us with the means to encrypt data as it is transferred between client and server. But what if encrypting data to prevent outside extraction is not enough? What if UA client applications become compromised? What tools do we have to protect against deliberate or even accidental manipulation or consumption of data?

Continuing our Tech Support Corner blog series, this post covers how to leverage the built-in TOP Server User Group Security settings, alongside OPC UA username and password authentication, for greater control over which users have read/write capabilities as well as what tags a user is permitted to access.

So far in our ongoing Exploring OPC UA blog series, we have taken a primarily general look at OPC UA Certificates and how they are used by OPC UA clients and OPC UA servers to keep industrial data secure.

In this third post of the series, we'll take a step back and look at OPC UA security in general with respect to the layered approach that is employed to cover aspects such as authentication, confidentiality and the integrity of communications.

If you know nothing else about OmniServer, you probably know it is commonly used for accessing information from devices that use ‘non-standard’ protocols including such devices as weight scales, barcode readers, and printers either over serial connections or Ethernet connections.

From its beginnings 25 years ago, OmniServer was designed to save time and effort when integrating your "other" devices, especially when compared to the time, effort and cost of alternatives such as custom code.

In this blog post, we will step through the 5 most time-saving features of OmniServer's Visual Protocol Editor, including short demo videos of each feature, highlighting how they can help you save up to 40% more of your time and effort when configuring an OmniServer protocol to communicate to your other devices.

Cogent DataHub supports a wide range of connectivity interfaces for different data sources such as OPC UA, OPC DA, ODBC, DDE and so much more.  With those interfaces, DataHub is a flexible gateway commonly used for data integration by external software such as HMI, SCADA, MES, historians and other client applications.

In this video blog, I'll show you how to access data from AVEVA InTouch (formerly Wonderware) or AVEVA System Platform (formerly Wonderware) from OPC UA clients supporting the Data Access profile using the DataHub OPC Gateway.

Standards-based industrial device connectivity such as OPC has become the norm over the last 20 years.  What used to be achieved by individual HMI/SCADA vendors with their own native drivers can now be easily accomplished with OPC drivers that are HMI/SCADA vendor agnostic.  TOP Server offers connectivity to thousands of device types and protocols while making those devices accessible via a variety of standard interfaces including OPC UA, OPC DA and SuiteLink.

But what you may not be aware of is that TOP Server for Wonderware has an available driver suite called the OPC Client Suite that allows it to also act as an OPC UA client, OPC DA client and OPC XML-DA client.  In this post, I'm going to go through the top 3 most common use cases for the OPC Client Suite that we see users take advantage of.

If you haven't used Dream Report previously, Dream Report is a real-time report generator and dashboard solution that is quickly and easily configurable for data collection, archival of data and alarms and also analysis.

In this post, we'll go through 7 key features of the V5.0 R20-1 release of Dream Report and how those features benefit existing and new Dream Report users.

It can be tricky in this era of increasing cross-connectivity of anything and everything, from a lowly household appliance to IT/OT hybrid systems applying predictive analytics to an industrial process, to balance connectivity everywhere and the required security to mitigate cyber threats.  In the past, remote access to industrial process data often required network access to the actual HMI or SCADA system on the process network.  But why do you need network access to your SCADA system, when all you really need is just to access the data?

In this blog post, we'll discuss a few of the key benefits to having remote access to your industrial process data, which can be essential to making timely business decisions and discuss a flexible solution for enabling remote access without exposing your industrial process network to outside threats, including how to sign up for a free account for a limited time.

OmniServer's connectivity and data parsing capabilities are its primary job; however, they are only the part of how OmniServer helps with integrating non-standard devices with Inductive Automation's Ignition HMI/SCADA.  How does the device data actually make it into Ignition?

In this video blog, I'll show you how to make an OPC UA client connection from Ignition to OmniServer for integrating process data from all of your "other" devices that don't have a standard, off-the-shelf driver - and all without the expense and headaches of having to write custom code.